Steam Generator Installation Manual - Clayton Industries

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CLAYTON INDUSTRIES 17477 Hurley Street City of Industry, CA 91744-5106 USA Phone: +1 (626) 435-1200 FAX: +1 (626) 435-0180 Internet: www.claytonindustries.com Email: sales@claytonindustries.com © Copyright 2004, 2006, 2008, 2010, 2012, 2013 Clayton Industries. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means (electronic, mechanical, photocopy, recording, or otherwise) without written permission from Clayton Industries. The descriptions and specifications shown were in effect at the time this publication was approved for printing. Clayton Industries, whose policy is one of continuous improvement, reserves the right to discontinue models at any time, or change specifications or design without notice and without incurring any obligation. FACTORY DIRECT SALES AND SERVICE UNITED STATES OFFICES ATLANTA • CHICAGO • CINCINNATI • CLEVELAND • DALLAS • DETROIT KANSAS CITY • LOS ANGELES • NEW ENGLAND • NEW JERSEY NORTHERN CALIFORNIA LICENSEES, AFFILIATES, SALES and SERVICE DISTRIBUTORS WORLDWIDE
Table of Contents Section 1 Introduction ................................................................................................................ 1-1 Section 2 General Information .................................................................................................. 2-1 2.1 Location .............................................................................................................. 2-1 2.2 Positioning and Anchoring Equipment .............................................................. 2-2 2.2.1 General Installation Requirements ............................................................. 2-2 2.2.2 Equipment Anchoring ................................................................................ 2-3 2.2.3 Grouting ..................................................................................................... 2-3 2.2.4 Clayton PD Feedwater Pump Placement ................................................... 2-4 2.3 Combustion Air .................................................................................................. 2-4 2.4 Customer Connections - Steam Generator ......................................................... 2-5 2.5 Exhaust Stack Installation .................................................................................. 2-5 2.5.1 Installing Exhaust Stacks ........................................................................... 2-6 2.5.2 Installing Exhaust Stacks With External Condensing Economizer ......... 2-11 2.6 Piping ............................................................................................................... 2-13 2.6.1 General ..................................................................................................... 2-13 2.6.2 Systems .................................................................................................... 2-13 2.6.3 Atmospheric Test Valve ........................................................................... 2-15 2.6.4 Steam Header and Steam Sample Points ................................................. 2-15 2.7 Feedwater Treatment ........................................................................................ 2-15 2.7.1 Water Softeners ........................................................................................ 2-16 2.7.2 Make-up Water Line Sizing ..................................................................... 2-16 2.8 Feedwater Supply Requirements ...................................................................... 2-17 2.8.1 Multi-unit Systems ................................................................................... 2-17 2.8.2 Velocity Requirements and Calculation ................................................... 2-18 2.8.3 Acceleration Head (Ha) Requirements .................................................... 2-21 2.9 Flexible Feedwater Hose Connection And Connection Sizing ........................ 2-21 2.9.1 Supply Side Connections ......................................................................... 2-22 2.9.2 Discharge Side Connections .................................................................... 2-22 2.10 Pump Suction and Discharge Piping System Design ....................................... 2-22 2.10.1 General Layout Guidelines ...................................................................... 2-22 2.10.2 Pipe Sizing Guidelines ............................................................................. 2-23 2.11 Net Positive Suction Head (NPSH) .................................................................. 2-24 2.11.1 NPSHA .................................................................................................... 2-25 2.11.2 NPSHR ..................................................................................................... 2-25 iii
Page 1 and 2: Cover E-Series Steam Generator & Fl
Page 3: Title Page Steam Generator and Flui
Page 7 and 8: 6.5 Safety Controls ...............
Page 9 and 10: SECTION I - INTRODUCTION The CLAYTO
Page 11 and 12: SECTION II - GENERAL INFORMATION 2.
Page 13 and 14: Section II - General Information It
Page 15 and 16: Section II - General Information 2.
Page 17 and 18: Section II - General Information Ex
Page 19 and 20: Section II - General Information *S
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Page 39 and 40: Section II - General Information A
Page 41 and 42: SECTION III - CLAYTON FEEDWATER PUM
Page 43 and 44: Section III Water supply piping to
Page 45 and 46: Section III Drain Condensate Return
Page 47 and 48: Section III Gravity Fill Vent Chemi
Page 49 and 50: SECTION IV - FUEL SYSTEM 4.1 GENERA
Page 51 and 52: Section IV The Clayton light oil bu
Page 53 and 54: SECTION V - TRAP SEPARATORS 5.1 GEN
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Section V R20202A Figure 5-1 Trap s
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Section V R20202A Figure 5-3 Trap s
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SECTION VI - TECHNICAL SPECIFICATIO
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Section VI - Technical Specificatio
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SECTION VII - OPTIONAL EQUIPMENT 7.
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Section VII 7.5.2 Pressure Regulati
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SUPPLEMENT I - SCR 1.1 SEMI-CLOSED
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Supplement I 1.1.11 Make-up Tank A
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SUPPLEMENT II - HEAVY OIL 2.1 HEAVY
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Supplement II NOTE All heavy oil fi
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2.2 FUELS The conversion chart belo
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ASTM Distillation Range Initial Boi
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SUPPLEMENT III - FLUID HEATER 3.1 F
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Appendix A - Steam Generator Liftin
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Appendix A *Safety cable must be us
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Appendix B - Saturated Steam P-T Ta
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Appendix C - Piping and Instrumenta
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04/22/2015 C-9 P&ID_a.fm
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Appendix D - Installing SE Option A
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Appendix D INTRODUCTION A Clayton S
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Appendix D d. Secure the top coil a
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Appendix D FEEDWATER DISCHARGE-SE C
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Back Cover 17477 Hurley Street, Cit
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Steam Generator Installation Manual - Clayton Industries

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