Steam Generator Installation Manual - Clayton Industries

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2.11.3 Acceleration Head (Ha) ........................................................................... 2-26 2.12 General Installation Concerns .......................................................................... 2-28 2.12.1 Charge Pumps .......................................................................................... 2-28 2.12.2 Charge Pumps Are Not A Substitute ....................................................... 2-28 2.12.3 Multiple Pump Hookup ........................................................................... 2-28 2.12.4 Pumphead Cooling Water System (Clayton Feedwater Pumps) .............. 2-28 2.13 Electrical ........................................................................................................... 2-28 2.14 Electrical Grounding ........................................................................................ 2-29 Section 3 Clayton Feedwater Pumps and Water Systems ...................................................... 3-1 3.1 General ............................................................................................................... 3-1 3.2 Skid Packages ..................................................................................................... 3-1 3.3 Customer Connections ....................................................................................... 3-3 3.4 Open System ...................................................................................................... 3-3 3.5 Deaerator (D/A) .................................................................................................. 3-5 3.6 Semi-closed Receiver (SCR) .............................................................................. 3-8 3.7 Semi-closed Receiver Skids ............................................................................... 3-8 3.8 Head Tank .......................................................................................................... 3-8 Section 4 Fuel System ................................................................................................................. 4-1 4.1 General ............................................................................................................... 4-1 4.2 Natural Gas ......................................................................................................... 4-1 4.3 Oil ....................................................................................................................... 4-2 4.3.1 General ....................................................................................................... 4-2 4.3.2 Light Oil ..................................................................................................... 4-2 4.3.3 Heavy Oil ................................................................................................... 4-3 Section 5 Trap Separators ......................................................................................................... 5-1 5.1 General ............................................................................................................... 5-1 5.2 Operation ............................................................................................................ 5-1 5.3 Installation .......................................................................................................... 5-2 5.3.1 General ....................................................................................................... 5-2 5.3.2 Trap Separator Vent ................................................................................... 5-2 5.3.3 Feedwater Receiver Supply Lines ............................................................. 5-2 Section 6 Technical Specifications ............................................................................................. 6-1 6.1 General ............................................................................................................... 6-1 6.2 Agency Approvals .............................................................................................. 6-1 6.3 Construction Materials ....................................................................................... 6-1 6.4 Flame Safeguard ................................................................................................. 6-1 iv
6.5 Safety Controls ................................................................................................... 6-2 6.5.1 Temperature Control Devices .................................................................... 6-2 6.5.2 Regulator Approvals .................................................................................. 6-2 6.5.3 Steam Limit Pressure Switch ..................................................................... 6-2 6.5.4 Combustion Air Pressure Switch ............................................................... 6-2 6.5.5 Atomizing Oil Nozzles .............................................................................. 6-2 6.5.6 Pump Oil Level Switch .............................................................................. 6-2 6.5.7 Overcurrent Protection ............................................................................... 6-2 6.6 Equipment Specifications ................................................................................... 6-2 6.6.1 Modulating Generators .............................................................................. 6-3 6.6.2 Table 6-1 Supplemental Information ......................................................... 6-4 6.7 Equipment Layout And Dimensions .................................................................. 6-4 6.7.1 Modulating Steam Generators ................................................................... 6-5 6.7.2 Condensate Receiver Tanks ..................................................................... 6-18 6.7.3 Blowdown Tanks ..................................................................................... 6-19 Section 7 Optional Equipment .................................................................................................. 7-1 7.1 Booster Pump(s) ................................................................................................. 7-1 7.2 Blowdown System .............................................................................................. 7-1 7.2.1 Blowdown Tank ......................................................................................... 7-1 7.2.2 Automatic TDS Controller ......................................................................... 7-2 7.2.3 Continuous Blowdown Valve .................................................................... 7-2 7.3 Valve Option Kit ................................................................................................. 7-2 7.4 Soot Blower Assembly ....................................................................................... 7-2 7.5 Pressure Regulating Valves (BPR/PRV) ............................................................ 7-2 7.5.1 Back Pressure Regulators .......................................................................... 7-2 7.5.2 Pressure Regulating Valves ........................................................................ 7-3 Supplement I - SCR ......................................................................................................................I-1 1.1 Semi-Closed Receiver Systems (SCR) ...............................................................I-1 1.1.1 Requirements ..............................................................................................I-1 1.1.2 Components of an SCR System refer to Drawing R-16596 .......................I-1 1.1.3 Water Level Gauge Glass ............................................................................I-1 1.1.4 Steam Trap ..................................................................................................I-1 1.1.5 Vent .............................................................................................................I-2 1.1.6 Level Control ..............................................................................................I-2 1.1.7 Steam Relief Valve ......................................................................................I-2 1.1.8 Sparger Tube ...............................................................................................I-2 1.1.9 Back Pressure Regulator .............................................................................I-2 1.1.10 Pressure Reducing Valve ............................................................................I-2 v
Page 1 and 2: Cover E-Series Steam Generator & Fl
Page 3 and 4: Title Page Steam Generator and Flui
Page 5: Table of Contents Section 1 Introdu
Page 9 and 10: SECTION I - INTRODUCTION The CLAYTO
Page 11 and 12: SECTION II - GENERAL INFORMATION 2.
Page 13 and 14: Section II - General Information It
Page 15 and 16: Section II - General Information 2.
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Page 19 and 20: Section II - General Information *S
Page 25 and 26: Section II - General Information NO
Page 27 and 28: Section II - General Information BH
Page 29 and 30: Section II - General Information Fi
Page 31 and 32: Section II - General Information Th
Page 37 and 38: Section II - General Information g
Page 39 and 40: Section II - General Information A
Page 41 and 42: SECTION III - CLAYTON FEEDWATER PUM
Page 43 and 44: Section III Water supply piping to
Page 45 and 46: Section III Drain Condensate Return
Page 47 and 48: Section III Gravity Fill Vent Chemi
Page 49 and 50: SECTION IV - FUEL SYSTEM 4.1 GENERA
Page 51 and 52: Section IV The Clayton light oil bu
Page 53 and 54: SECTION V - TRAP SEPARATORS 5.1 GEN
Page 55 and 56: Section V R20202A Figure 5-1 Trap s
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Section V R20202A Figure 5-3 Trap s
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SECTION VI - TECHNICAL SPECIFICATIO
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Section VI - Technical Specificatio
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SECTION VII - OPTIONAL EQUIPMENT 7.
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Section VII 7.5.2 Pressure Regulati
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SUPPLEMENT I - SCR 1.1 SEMI-CLOSED
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Supplement I 1.1.11 Make-up Tank A
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SUPPLEMENT II - HEAVY OIL 2.1 HEAVY
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Supplement II NOTE All heavy oil fi
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2.2 FUELS The conversion chart belo
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ASTM Distillation Range Initial Boi
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SUPPLEMENT III - FLUID HEATER 3.1 F
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Appendix A - Steam Generator Liftin
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Appendix A *Safety cable must be us
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Appendix B - Saturated Steam P-T Ta
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Appendix C - Piping and Instrumenta
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04/22/2015 C-9 P&ID_a.fm
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Appendix D - Installing SE Option A
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Appendix D INTRODUCTION A Clayton S
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Appendix D d. Secure the top coil a
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Appendix D FEEDWATER DISCHARGE-SE C
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Back Cover 17477 Hurley Street, Cit
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Steam Generator Installation Manual - Clayton Industries

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