Steam Generator Installation Manual - Clayton Industries

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STEAM GENERATOR & FLUID HEATER INSTALLATION MANUAL C. Water Treatment Skid All water treatment components are mounted on a skid and provided along with the steam generator. Components include receiver, softeners, chemical pumps, blowdown tank, control box, and booster pumps if applicable. Skid piping and electrical interconnections between the skid components are included. NOTE All Clayton-supplied water skids must be fully grouted in place once leveling and anchoring are complete. D. Generator Skid The steam generator(s) and water treatment components as listed in “C” above, are all mounted on a single skid. Skid piping and electrical interconnections between components are included. NOTE On SCR system skids, the SCR is mounted and piped, but removed for shipment for reassembly by the installing contractor. NOTE Clayton reserves the right to ship loose any equipment that cannot be safely shipped or installed. Some skid components may require re-installation on site. NOTE All Clayton-supplied water skids must be fully grouted in place once leveling and anchoring are complete. E. Clayton Feedwater Pump Skids Clayton feedwater pumps are designed to fulfill the needed water volume and water pressure requirements of the heating unit. These pumps are mounted on a skid frame that includes all the equipment needed to operate the pump, such as motors and oil pumps. These feedwater pump skids are standard equipment for all steam generators and fluid heaters. Piping, piping assemblies, valves, and other plumbing components connecting the feedwater pump skid and the heating unit are supplied by Clayton. Water supply piping to the feedwater pump skid are the responsibility of the installer, with the exception of a generator skid. On generator skids, water supply piping to the feedwater pump skid are part of the generator skid package. For determining the proper water supply pipe sizing, see Section 2.12. F. Clayton-RotoJet Feedwater Pump Skids Because of the size requirements of this centrifugal-style feedwater pump, this feedwater pump skid must be installed independent of any water skid package that Clayton offers. For customer connection requirements, see Table 3-1. Sect03_FeedwtrSys_xx4_f.fm 3-2 04/22/2015
Section III Water supply piping to the feedwater pump skid are the responsibility of the installer. For determining the proper water supply pipe sizing, see Section 2.12. 3.3 CUSTOMER CONNECTIONS The required customer connections for the typical water system components and feedwater pump supply included with open and deaerator feedwater receiver systems are identified in Tables 3-1 and 3-2 below. The type and size of each is provided on supplemental drawings and instructional literature. Skid Type Customer Connection Feedwater a Outlet Table 3-1: Hotwell (Open) and Deaerator Systems Vent Drain Overflow Overflow/ Drain Condensate Returns Traps Returns Steam Heating a Feedwater outlet connections apply only on Condensate and Water Skids without Booster Pumps. Chemical Injection Makeup Water Feedwater Pump Supply None X X X X X X X X X X X Condensate Skid X X X X X X X X X X X Water Skid X X X X X X X X X X Generator Skid X X X X X X An Open System is one in which the makeup water, condensate returns (system and separator trap returns), chemical treatment, and heating steam are blended in an atmospheric Feedwater Receiver Tank, (vented to atmosphere - under no pressure). Open Feedwater Receiver Systems are sized to provide the necessary volume of feedwater and sufficient retention time for the chem- Clayton- RotoJet Feedwater Pump Supply Skid Type Customer Connections Table 3-2: Hotwell (Open) and Deaerator Systems Booster Pump(s) Water Softener(s) Blowdown Tank Inlet Outlet Recirc Inlet Outlet Drain Inlet Outlet Vent Cooling Water Inlet Safety Valve Out D/A ONLY BPR Outlet None X X X X X X X X X X X X X Condensate Skid X X X X X X X X X X X Water Skid X X X X X X X Generator Skid X X X X X X X PRV Inlet 3.4 OPEN SYSTEM (Refer to P&ID Drawings R-16099 and R-16100.) 04/22/2015 3-3 Sect03_FeedwtrSys_xx4_f.fm
Page 1 and 2: Cover E-Series Steam Generator & Fl
Page 3 and 4: Title Page Steam Generator and Flui
Page 5 and 6: Table of Contents Section 1 Introdu
Page 7 and 8: 6.5 Safety Controls ...............
Page 9 and 10: SECTION I - INTRODUCTION The CLAYTO
Page 11 and 12: SECTION II - GENERAL INFORMATION 2.
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Page 15 and 16: Section II - General Information 2.
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Page 19 and 20: Section II - General Information *S
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Page 27 and 28: Section II - General Information BH
Page 29 and 30: Section II - General Information Fi
Page 31 and 32: Section II - General Information Th
Page 37 and 38: Section II - General Information g
Page 39 and 40: Section II - General Information A
Page 41: SECTION III - CLAYTON FEEDWATER PUM
Page 45 and 46: Section III Drain Condensate Return
Page 47 and 48: Section III Gravity Fill Vent Chemi
Page 49 and 50: SECTION IV - FUEL SYSTEM 4.1 GENERA
Page 51 and 52: Section IV The Clayton light oil bu
Page 53 and 54: SECTION V - TRAP SEPARATORS 5.1 GEN
Page 55 and 56: Section V R20202A Figure 5-1 Trap s
Page 57 and 58: Section V R20202A Figure 5-3 Trap s
Page 59 and 60: SECTION VI - TECHNICAL SPECIFICATIO
Page 61 and 62: Section VI - Technical Specificatio
Page 81 and 82: SECTION VII - OPTIONAL EQUIPMENT 7.
Page 83 and 84: Section VII 7.5.2 Pressure Regulati
Page 85 and 86: SUPPLEMENT I - SCR 1.1 SEMI-CLOSED
Page 87 and 88: Supplement I 1.1.11 Make-up Tank A
Page 89 and 90: SUPPLEMENT II - HEAVY OIL 2.1 HEAVY
Page 91 and 92: Supplement II NOTE All heavy oil fi
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2.2 FUELS The conversion chart belo
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ASTM Distillation Range Initial Boi
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SUPPLEMENT III - FLUID HEATER 3.1 F
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Appendix A - Steam Generator Liftin
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Appendix A *Safety cable must be us
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Appendix B - Saturated Steam P-T Ta
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Appendix C - Piping and Instrumenta
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04/22/2015 C-9 P&ID_a.fm
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Appendix D - Installing SE Option A
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Appendix D INTRODUCTION A Clayton S
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Appendix D d. Secure the top coil a
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Appendix D FEEDWATER DISCHARGE-SE C
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Back Cover 17477 Hurley Street, Cit
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Steam Generator Installation Manual - Clayton Industries

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