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aluminium in commercial vehicles - European Aluminium Association

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EUROPEAN ALUMINIUM ASSOCIATION ALUMINIUM IN COMMERCIAL VEHICLES CHAPTER VIII 121<br />

The limitations of the FSW process<br />

are cont<strong>in</strong>uously reduced by <strong>in</strong>tensive<br />

research and development.<br />

However, the ma<strong>in</strong> limitations of<br />

the FSW process are at present:<br />

• The relatively high <strong>in</strong>vestment<br />

requires a high degree of<br />

repeatability <strong>in</strong> order to materialize<br />

the cost sav<strong>in</strong>g potential<br />

• Work pieces must be rigidly<br />

clamped.<br />

• Back<strong>in</strong>g bar required (except<br />

where self-react<strong>in</strong>g tool or directly<br />

opposed tools are used).<br />

• Keyhole at the end of each<br />

weld.<br />

• Cannot make jo<strong>in</strong>ts which<br />

require metal deposition (e.g. fillet<br />

welds).<br />

Friction stir welded taillift profiles<br />

Up to now the dimensionally biggest<br />

equipment can cope with work<br />

pieces up to 20 m long.

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