ig6000 service - Kipor Power Systems

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2.5 Maintenance standards of enginePart Item Standard in. (mm) Service limitEngine Max. speed under zero load (rpm) ≤3780rpmCylinder pressure0.55MPa/600rpmCylinder Cylinder sleeve I.D. 88.015~88.035 88.17PistonPiston skirt O.DPin bore I.D.87.96~87.9820.002~20.00887.8520.05Piston pin O.D 19.994~20.000 19.95Height h 1.97~1.99 1.87First ring/second ringSide gap t 0.02~0.06 0.15Closed gap 0.2~0.35 1.0Piston ringThickness t 3.9~4.1 3.7Height h 2.68~2.75 2.58Oil ringSide gap t 0.055~0.14 0.20Closed gap 0.20~0.50 1.0Thickness t 2.9~3.3 2.8Connecting rodSmall end I.D20.007~20.02020.09Big end I.D36.015~36.02536.09Crankshaft Crank pin O.D. 35.960~35.975 35.90Valve clearance IntakeExhaust0.06±0.020.08±0.02Valve rod ODIntake6.570~6.5856.50ValveExhaust6.550~6.5706.50Vessel I.DIntake/Exhaust 6.600~6.6226.68Seat widthIntake/Exhaust 0.8~1.22.0Valve spring Free Length Intake/Exhaust 39 37.5Cam wheel Cam height I.D Intake32.60~32.8032.25Exhaust32.09~32.2931.75Camshaft O.D 15.984~15.966 15.920Valve tappet O.D 8.96~8.98 8.87Crankcase Valve tappet ID9.000~9.0159.06Camshaft Bearing I.D.16.000~16.01816.05Crankcase cover Camshaft Bearing I.D. 16.000~16.018 16.05Carburetor Main metering jet1.02—Floater height13Indicating bolt opening2 ringSpark plug Clearance 0.7—0.8 —Ignition coil Resistance Primary sideSecond side0.8—1.3Ω15—21kΩ——Pulse coilAir gap.020~.030 (0.5~0.75)—(Trigger)Resistance80~130Ω—Carburetor magnetResistance 6~8Ω —valve10
Alternator Maintenance StandardsStandard(Ω)Part Item Type120V/240V 120V 240VDouble-voltage Single voltageOrange-Ignition winding l Resistance Yellow/Green0.22~0.24Gray-orange 0.15~0.17ServicelimitExternalcharging windingBuilt-in chargingwindingResistance Blue-blue 0.03~0.04Resistance Purple-Purple 0.12~0.16Sub windingResistanceWhite-white(green-green)0.08~0.12Main windingResistanceBlack-black(red-red)0.45~0.60 0.09~0.10 0. 9~1.12.6 Fastening TorquesItemSpecificationN.mTightening torqueKgf.mConnecting rod bolt M8 20~22 2.0~2.2Cylinder cover bolt M10×1.25×80 42~46 4.2~4.6Spark plug M14×1.25×19 20~30 2.0~3.0Crankcase side cover M8×30 20~23 2.0~2.3Flywheel nut M18×1.5 120~130 12.0~13.0Rocker arm shaft bolt M8×16 20~23 2.0~2.3Adjusting nut of rockerarm shaftM6×0.75 8~10 0.8~1.0M5 bolt、nut 5~7 0.5~0.7Standard torqueM6 bolt、nut 8~10 0.8~1.0M8 bolt、nut 18~22 1.8~2.2M10 bolt、nut 35~45 3.5~4.5Note: Use standard torque values for fasteners not listed in this table.11
Page 1 and 2: Kipor Power Systems August 1, 2011I
Page 3 and 4: TABLE of CONTENTS1. Specifications.
Page 5 and 6: 1.2 Generator SpecificationsModelIG
Page 7 and 8: 1.5 Wiring Diagrama. Single voltage
Page 9 and 10: 2. SERVICE and MAINTENANCE2.1 The i
Page 11: • Clamp the wire harnesses secure
Page 15 and 16: the electrode on the cylinder head.
Page 17 and 18: ↓normalCheck each carburetor hole
Page 19 and 20: Disconnect the two 6P input connect
Page 21 and 22: 3. INSPECTION AND ADJUSTMENT3.1 MAI
Page 23 and 24: (2) Stop the engine and disconnect
Page 25 and 26: 3.6 Valve clearance adjustment! Att
Page 27 and 28: 4.AIR CLEANER and MUFFLER4.1 Air cl
Page 29 and 30: 5.CARBURETORWARNING■ Loosen the g
Page 31 and 32: 5.2 Stepping motor/ fuel shutoff so
Page 33 and 34: Color of wire Circuit unit Stipulat
Page 35 and 36: Yellow GreenWhiteRedBlueBlackBlackd
Page 37 and 38: 7.2 IG6000h handle assembly7.3 Vapo
Page 39 and 40: 8.2 Ignition coil and triggera. Dis
Page 41 and 42: 8.3 Alternatora. Disassembly and re
Page 43 and 44: 9.2 Inspection● Valve spring leng
Page 45 and 46: 10. CRANKCASE COVER, CAMSHAFT, PIST
Page 47 and 48: Assemble of piston ringCaution● P
Page 49 and 50: ● Terminal clearance of piston ri
Page 51 and 52: ● External diameter of crankshaft

ig6000 service - Kipor Power Systems

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