ig6000 service - Kipor Power Systems

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● Internal diameter of piston pin holeStandard (mm)Service limit (mm)20.002~20.008 20.050● Clearance between piston pin and pin holeStandard (mm)Service limit (mm)0.002~0.014 0.080● Internal diameter of the small terminal of connecting rodStandard (mm)Service limit (mm)20.007~20.020 20.090● Internal diameter of the large terminal of connecting rodStandard (mm)Service limit (mm)36.015~36.025 36.09048
● External diameter of crankshaft journalStandard (mm)Service limit (mm)25.960~35.975 35.900● Clearance of side face of big terminal of the connecting rodStandard (mm)Service limit (mm)1.05~1.25 1.5●Clearance of oil film of big terminal of connecting rod(1)Remove the engine oil on the surface of crankshaft journal.(2)Set plastic line gauge on the crankshaft journal, and install the connecting rod. Tighten the boltaccording to stipulate torque. Pay attention not to rotate the crankshaft when tightening.Tightening torque: 14~16N.m.(3)Remove the connecting rod and measure the thickness of plastic line gauge.(4)If clearance exceeds <strong>service</strong> limit, please replace the connecting rod, and then measure theclearance again. If the clearance still exceeds <strong>service</strong> limit after changing a new rod, please polish thecrankshaft journal and use the connecting rod that is less than standard value.Standard (mm)Service limit (mm)0.046~0.060 0.12049
Page 1 and 2: Kipor Power Systems August 1, 2011I
Page 3 and 4: TABLE of CONTENTS1. Specifications.
Page 5 and 6: 1.2 Generator SpecificationsModelIG
Page 7 and 8: 1.5 Wiring Diagrama. Single voltage
Page 9 and 10: 2. SERVICE and MAINTENANCE2.1 The i
Page 11 and 12: • Clamp the wire harnesses secure
Page 13 and 14: Alternator Maintenance StandardsSta
Page 15 and 16: the electrode on the cylinder head.
Page 17 and 18: ↓normalCheck each carburetor hole
Page 19 and 20: Disconnect the two 6P input connect
Page 21 and 22: 3. INSPECTION AND ADJUSTMENT3.1 MAI
Page 23 and 24: (2) Stop the engine and disconnect
Page 25 and 26: 3.6 Valve clearance adjustment! Att
Page 27 and 28: 4.AIR CLEANER and MUFFLER4.1 Air cl
Page 29 and 30: 5.CARBURETORWARNING■ Loosen the g
Page 31 and 32: 5.2 Stepping motor/ fuel shutoff so
Page 33 and 34: Color of wire Circuit unit Stipulat
Page 35 and 36: Yellow GreenWhiteRedBlueBlackBlackd
Page 37 and 38: 7.2 IG6000h handle assembly7.3 Vapo
Page 39 and 40: 8.2 Ignition coil and triggera. Dis
Page 41 and 42: 8.3 Alternatora. Disassembly and re
Page 43 and 44: 9.2 Inspection● Valve spring leng
Page 45 and 46: 10. CRANKCASE COVER, CAMSHAFT, PIST
Page 47 and 48: Assemble of piston ringCaution● P
Page 49: ● Terminal clearance of piston ri

ig6000 service - Kipor Power Systems

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