ig6000 service - Kipor Power Systems

2.7 TroubleshootingThis section gives very general information regarding symptoms and possible causes. Refer tosubsequent sections regarding testing and removal and replacement of specific components andsystems. Engine overhaul is addressed in the IG6000 Engine shop manual.a. General symptoms and possible causesEngine does notstart or hardstartingEngine speeddoes not stabilizeFuel filter cloggedFuel hose cloggedFuel switch won’t operateCarburetor defectiveIgnition coil defectiveSpark plug defectiveTrigger defective or improper air gapSpark plug cap disconnectedOil alarm defectiveIgnitor defectiveIgnition coil defectiveOpening set of smart throttle improperTiming relay defectiveIgnition winding control module defectiveCarburetor faultyThrottle control stepping motor defectiveInverter unit defectiveValve clearance misadjustedCleanCleanReplaceClean and and adjustInspect and replaceInspect and replaceInspect and replaceInspect and replaceInstall securelyInspect and replaceInspect and replaceIn whole or semi locationInspect and replaceInspect and replaceClean and adjustInspect and replaceInspect and replaceReadjustb. Hard starting or no startCheck the fuel level in the tank →no fuel Add fuel and restart the engine↓Sufficient fuelCheck fuel switch is in ON position →off Turn on it and restart the engine↓onLoosen the drain screw and checkwhether fuel reaches bowl and whether →abnormalCheck the timing relay for damage and fuelsystem for blockagethe fuel level is normal↓normalRemove and check spark plug and checkCheck each carburetor hole and nozzle for→dryif electrode is wet or dryblockageClean and dry the carburetor and observe↓wet→choke action. if severe wet, check if any fuelleakage and if the floating valve is normal.Attach the spark plug on plug cap, ground →no spark Perform the ignition system troubleshooting12