PT-36 Mechanized Plasmarc Cutting Torch Instruction Manual

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Be sure this information reaches the operator.You can get extra copies through your supplier.cautionThese INSTRUCTIONS are for experienced operators. If you are not fully familiar with theprinciples of operation and safe practices for arc welding and cutting equipment, we urgeyou to read our booklet, “Precautions and Safe Practices for Arc Welding, Cutting, andGouging,” Form 52-529. Do NOT permit untrained persons to install, operate, or maintainthis equipment. Do NOT attempt to install or operate this equipment until you have readand fully understand these instructions. If you do not fully understand these instructions,contact your supplier for further information. Be sure to read the Safety Precautions beforeinstalling or operating this equipment.USER RESPONSIBILITYThis equipment will perform in conformity with the description thereof contained in this manual and accompanyinglabels and/or inserts when installed, operated, maintained and repaired in accordance with the instructionsprovided. This equipment must be checked periodically. Malfunctioning or poorly maintained equipmentshould not be used. Parts that are broken, missing, worn, distorted or contaminated should be replaced immediately.Should such repair or replacement become necessary, the manufacturer recommends that a telephoneor written request for service advice be made to the Authorized Distributor from whom it was purchased.This equipment or any of its parts should not be altered without the prior written approval of the manufacturer.The user of this equipment shall have the sole responsibility for any malfunction which results from improperuse, faulty maintenance, damage, improper repair or alteration by anyone other than the manufacturer or a servicefacility designated by the manufacturer.READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.PROTECT YOURSELF AND OTHERS!132
table of contentsSection / TitlePage1.0 Safety Precautions ................................................................................. 1352.0 Description ........................................................................................ 1372.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1372.2 Scope ......................................................................................... 1372.3 Package Options Available ..................................................................... 1372.4 Optional Accessories: ......................................................................... 1382.5 PT-36 Technical Specifications..................................................................1413.0 Installation......................................................................................... 1433.1 Connection of Torch To Plasma System ........................................................ 1433.2 Mounting Torch to Machine .................................................................. 1444.0 Operation ......................................................................................... 1454.1 Set Up ......................................................................................... 1474.2 Cut Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1474.3 Torch Flow Passages ......................................................................... 1525.0 Maintenance....................................................................................... 1535.1 Introduction ................................................................................ 1535.2 Torch Front End Disassembly.................................................................. 1545.3 Torch Front End Disassembly (for Production Thick Plate)....................................... 1575.4 Assembly Of Torch Front End ................................................................ 1605.5 Assembly of Torch Front End (for Production Thick Plate) ....................................... 1615.6 Torch Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1635.7 Removal and Replacement of the Torch Body .................................................. 1645.8 Reduced Consumable Life ................................................................... 167133
Page 4 and 5: table of contents134
Page 6 and 7: section 1safety precautionsWARNINGW
Page 8 and 9: section 2DEscription2.4 Optional Ac
Page 10 and 11: section 2DEscriptionPT-36 600A Star
Page 12 and 13: section 2DEscription142
Page 14 and 15: section 3INstallation3.1.2 Connecti
Page 16 and 17: section 4operationWARNINGExplosion
Page 18 and 19: section 4operationcautionBefore att
Page 20 and 21: section 4operation4.2.4. Surface Fi
Page 22 and 23: section 4operation4.3 Torch Flow Pa
Page 24 and 25: section 5Maintenance5.2 Torch Front
Page 26 and 27: section 5Maintenance7. Remove elect
Page 28 and 29: section 5Maintenance4. Unscrew nozz
Page 30 and 31: section 5Maintenance5.4 Assembly Of
Page 32 and 33: section 5Maintenance3. Screw electr
Page 34 and 35: section 5Maintenance5.7 Removal and
Page 36 and 37: section 5Maintenance4. To install t
Page 38 and 39: section 5MaintenanceChecking for Co
Page 40 and 41: section 5Problem: Failure to startS
Page 42: section 5Maintenance172

PT-36 Mechanized Plasmarc Cutting Torch Instruction Manual

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