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Engine To be tightened Part No. Part Name Thread dia. Tightening Q’ty Remarks x torque N•m pitch (kgf•m) Tighten DRAIN 90340-14132 PLUG M14 x 1.5 43±4 1 BOLT (4.3±0.4) Install PIPE, 90110-06182 BOLT, M6 x 1.0 10±2 2 OIL HEXAGON SOCKET (1.0±0.2) 1 HEAD Install 90110-06173 BOLT, M6 x 1.0 10±2 3 HOUSING, HEXAGON SOCKET (1.0±0.2) STRAINER HEAD Install PIPE 90110-06182 BOLT, M6 x 1.0 10±2 2 HOLDER HEXAGON SOCKET HEAD (1.0±0.2) Install oil 90110-06182 BOLT, M6 x 1.0 10±2 1 delivery pipe 1 HEXAGON SOCKET HEAD (1.0±0.2) Install oil 90149-06071 SCREW M6 x 1.0 10±2 1 delivery pipe 5 (1.0±0.2) Tighten 90401-20145 BOLT, M20 x 1.5 80±15 1 CLEANING BOLT, UNION UNION (8.0±1.5) Install OIL 5GH-13440-20 OIL M20 x 1.5 17±2 1 APPLY CLEANER ASSY CLEANER ASSY (1.7±0.2) GREASE TO O-RING. Install COVER, 90149-06079 SCREW M6 x 1.0 10±2 13 STRAINER (1.0±0.2) Install RELIEF 90110-06169 BOLT, M6 x 1.0 10±2 2 VALVE HEXAGON SOCKET HEAD (1.0±0.2) Install 14B-26302-00 BOLT, M6 x 1.0 3.5±5.5 2 THROTTLE WIRE ADJUST- ING (0.35±0.55) JOINT ASSY X 90450-62002 HOSE M5 x 0.8 3±0.5 4 THROTTLE BODY CLAMP (0.3±0.05) THROTTLE X 90110-06163 BOLT M6 x 1.0 8±2 6 FUNNEL (0.8±0.2) UPPER 98902-05020 SCREW, M5 x 0.8 2.0±0.5 9 (TARGET COVER BINDING HEAD (0.2±0.05) VALUE OF 2.0N•m) – 72 –
Engine To be tightened Part No. Part Name Thread dia. Tightening Q’ty Remarks x torque N•m pitch (kgf•m) NUT, RING X 90179-08410 NUT M8 x 1.25 20±2 8 CYLINDER HEAD (2.0±0.2) EX. PIPE 90105-08063 BOLT, M8 x 1.25 20±2 2 (DIFFUSER) X MUFFLER FLANGE (2.0±0.2) Install EX. PIPE 95812-08040 BOLT, M8 x 1.25 20±2 1 ASSY FLANGE (2.0±0.2) Install WIRE PULLEY 14B-1133E- �� 14B-1133F- WIRE, PULLEY,1 WIRE, M6 x 1.0 5 – 7 (0.5 – 0.7) 2 DOUBLE NUT �� PULLEY,2 CATALYST 90111-08071 BOLT, M8 x 1.25 20±2 1 CONVERTER X BRACKET, REAR ARM BUTTON HEAD (2.0±0.2) CATALYST 92014-08035 BOLT, M8 x 1.25 20±2 1 CONVERTER X BRACKET STAY BUTTON HEAD (2.0±0.2) EX. PIPE ASSY 91314-06030 BOLT, M6 x 1.0 10±2 1 X CATALYST CONVERTER FLANGE (1.0±0.2) Install 95022-06020 BOLT, M6 x 1.0 10±2 1 SERVOMOTOR FLANGE (SMALL HEAD) (1.0±0.2) MUFFLER X REAR FRAME 95814-08045 BOLT, FLANGE M8 x 1.25 18 – 28 (1.8 – 2.8) 2 Install 90111-06087 BOLT, M6 x 1.0 10±2 4 MUFFLER HEXAGON SOCKET (1.0±0.2) PROTECTOR HEAD Install 90110-06200 BOLT, M6 x 1.0 6.5±1.5 4 CATALYST HEXAGON SOCKET (0.65±0.15) CONVERTER PROTECTOR BUTTON Install PULLEY 90119-06115 BOLT, M6 x 1.0 10±2 3 COVER HEXAGON WITH WASHER (1.0±0.2) Install 90111-06095 BOLT, M6 x 1.0 7±1.5 4 DIFFUSER HEXAGON SOCKET (0.7±0.15) COVER BUTTON – 73 –
Page 2 and 3:
Introduction • This manual is int
Page 4 and 5:
3 Tightening Torque List ..........
Page 6 and 7:
2 Kit Parts 2-1 Installing Engine P
Page 8 and 9:
3. Head-gasket, Cylinder Gasket Par
Page 10 and 11:
4. Piston Set (14B-116A0-70) Parts
Page 12 and 13:
8. Valve Spring Set (14B-A2110-71)
Page 14 and 15:
3. Installing the Lever Assembly Se
Page 16 and 17:
Ycci System Control You can use the
Page 18 and 19:
12. AIS-plug Set (5VY-A4890-70) Thi
Page 20 and 21:
13. Clutch Spring Set (4B1-A6330-70
Page 22 and 23:
(Setting of back torque limiter of
Page 24 and 25:
15. Transmission Gear Parts List No
Page 26 and 27: NOTICE This set contains modified g
Page 28 and 29: - 24 - YZF-R1 Speed List Engine spe
Page 30 and 31: 38 36 29 28 33 27 25 26 29 28 37 35
Page 32 and 33: 17. Drive Sprockets Parts List This
Page 34 and 35: 2-2 Installing Chassis Parts 19. Oi
Page 36 and 37: 20. Shock Absorber Rear (14B-22210-
Page 38 and 39: - 34 - Performance and purpose of k
Page 40 and 41: 22. Front Fork ASSY Parts List No.
Page 42 and 43: - 38 - Performance and purpose of k
Page 44 and 45: 23. Spring Front Fork Parts List No
Page 46 and 47: 5. Remove the push rod and fit the
Page 48 and 49: References Front and rear load chan
Page 50 and 51: 25. Front Spare Wheel ASS’Y (4C8-
Page 52 and 53: 27. Throttle Set (14B-C6300-70) Par
Page 54 and 55: 28. Throttle Set (14B-C6300-80) Par
Page 56 and 57: 29. Tube Guide (5VY-26243-80) Parts
Page 58 and 59: 31. Cable Interface (13S-8533A-70)
Page 60 and 61: Self-Diagnosis Functions • The EC
Page 62 and 63: Installing Wire Harness: 1. Remove
Page 64 and 65: NOTICE The wire from the ACM is des
Page 66 and 67: Installing Rectifier/Regulator: 1.
Page 68 and 69: • The switch installed to the STD
Page 70 and 71: • This harness comes with a coupl
Page 72 and 73: - 68 -
Page 74 and 75: 3 Tightening Torque List Engine To
Page 78 and 79: Engine To be tightened Part No. Par
Page 80 and 81: Engine To be tightened Part No. Par
Page 82 and 83: Chassis To be tightened Part No. Pa
Page 84 and 85: Chassis To be tightened Part No. Pa
Page 86 and 87: Installing the Crankcase Tightening
Page 88 and 89: 5 YZF-R1 Wiring Diagram - 84 -
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English - Yamaha-Racingparts

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