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Installing the Crankcase Tightening the bolts 1. Tighten the bolts in the tightening sequence of 1 to 10 to 29.4N•m (3.0kg•m). 2. After loosening the bolts once in the tightening sequence of 1 to 10, retighten them one by one to 17.6N•m (1.8kg•m). 3. Retighten the bolts in the tightening sequence of 1 to 10 to a turn-of-nut angle of 60°±5° (60° at new). Tightening torque for reference: 35.0N•m (3.5kg•m) 4. Tighten the bolts in the tightening sequence of 11 to 20 to 24±2N•m (2.4±0.2kgf•m). 5. Tighten the bolts in the tightening sequence of 21 to 40 to 10±2N•m (1.0±0.2kgf•m). TIP The numbers 1 to 40 show the sequence in which the bolts are tightened. Apply engine oil to the bolt threads and both sides of the washers. Replace bolts 1 to 10 during overhaul. If O-rings are used with bolts 11 to 18, replace those O-rings during overhaul. 29 30 21 31 7 23 18 40 15 39 5 24 25 These numbers indicate the tightening sequence. 11 26 14 10 4 2 6 36 32 35 38 33 1 13 – 82 – 37 3 34 19 12 27 28 20 22 16 17 9 8
– 83 – 4 Headlight Cord Wiring Diagram
Page 2 and 3:
Introduction • This manual is int
Page 4 and 5:
3 Tightening Torque List ..........
Page 6 and 7:
2 Kit Parts 2-1 Installing Engine P
Page 8 and 9:
3. Head-gasket, Cylinder Gasket Par
Page 10 and 11:
4. Piston Set (14B-116A0-70) Parts
Page 12 and 13:
8. Valve Spring Set (14B-A2110-71)
Page 14 and 15:
3. Installing the Lever Assembly Se
Page 16 and 17:
Ycci System Control You can use the
Page 18 and 19:
12. AIS-plug Set (5VY-A4890-70) Thi
Page 20 and 21:
13. Clutch Spring Set (4B1-A6330-70
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(Setting of back torque limiter of
Page 24 and 25:
15. Transmission Gear Parts List No
Page 26 and 27:
NOTICE This set contains modified g
Page 28 and 29:
- 24 - YZF-R1 Speed List Engine spe
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38 36 29 28 33 27 25 26 29 28 37 35
Page 32 and 33:
17. Drive Sprockets Parts List This
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2-2 Installing Chassis Parts 19. Oi
Page 36 and 37: 20. Shock Absorber Rear (14B-22210-
Page 38 and 39: - 34 - Performance and purpose of k
Page 40 and 41: 22. Front Fork ASSY Parts List No.
Page 42 and 43: - 38 - Performance and purpose of k
Page 44 and 45: 23. Spring Front Fork Parts List No
Page 46 and 47: 5. Remove the push rod and fit the
Page 48 and 49: References Front and rear load chan
Page 50 and 51: 25. Front Spare Wheel ASS’Y (4C8-
Page 52 and 53: 27. Throttle Set (14B-C6300-70) Par
Page 54 and 55: 28. Throttle Set (14B-C6300-80) Par
Page 56 and 57: 29. Tube Guide (5VY-26243-80) Parts
Page 58 and 59: 31. Cable Interface (13S-8533A-70)
Page 60 and 61: Self-Diagnosis Functions • The EC
Page 62 and 63: Installing Wire Harness: 1. Remove
Page 64 and 65: NOTICE The wire from the ACM is des
Page 66 and 67: Installing Rectifier/Regulator: 1.
Page 68 and 69: • The switch installed to the STD
Page 70 and 71: • This harness comes with a coupl
Page 72 and 73: - 68 -
Page 74 and 75: 3 Tightening Torque List Engine To
Page 76 and 77: Engine To be tightened Part No. Par
Page 82 and 83: Chassis To be tightened Part No. Pa
Page 84 and 85: Chassis To be tightened Part No. Pa
Page 88 and 89: 5 YZF-R1 Wiring Diagram - 84 -
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English - Yamaha-Racingparts

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