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Chassis To be tightened Part No. Part Name Thread dia. x pitch FRONT WHEEL SHAFT & FLANGE BOLT REAR WHEEL SHAFT & NUT FRONT CALIPER & FRONT FORK DISC BRAKE & WHEEL (FRONT) DISC BRAKE & WHEEL (REAR) REAR WHEEL SPROCKET & CLUTCH HUB SPLIT BOLT for FRONT AXLE For reference 90105-14002 BOLT, FLANGE 90185-24007 NUT, SELF LOCKING 90401-10012 BOLT, UNION M14 x 1.5 70 – 111 (7.1 – 11.3) M24 x 1.5 120 – 180 (12.2 – 18.4) M10 x 1.25 30 – 40 (3.1 – 4.1) 90149-06043 SCREW M6 x 1.0 14 – 22 (1.4 – 2.2) 90149-08009 SCREW M8 x 1.25 23 – 37 (2.3 – 3.8) 90185-10009 NUT, SELF LOCKING 91314-08035 BOLT, HEXAGON SOCKET HEAD M5 × 0.8 Tightening torque N•m 4.5 – 7.0 M6 × 1.0 7.5 – 12 M8 × 1.25 18 – 28 M10 × 1.25 37 – 58 M10 × 1.25 68 – 108 M14 × 1.5 105 – 167 M10 x 1.25 90 – 109 (9.2 – 11.1) M8 x 1.25 18 – 23 (1.8 – 2.3) – 80 – Tightening torque N•m (kgf•m) Q’ty Remarks 1 1 4 10 5 6 4
Tightening the Cylinder Head Tightening the Cylinder Head (Turn-of-Nut Method) 1. Tighten the bolts in the tightening sequence of 1 to 10 to a snug torque of 25N•m (2.5kgf•m). 2. Retighten the bolts in the tightening sequence of 1 to 2 to a turn-of-nut angle of 145°±5°. 3. Retighten the bolts in the tightening sequence of 3 to 7 to a turn-of-nut angle of 135°±5°. 4. Retighten the bolts in the tightening sequence of 8 and 9 to a turn-of-nut angle of 160°±5°. 5. Retighten the bolts in the tightening sequence of 10 to a turn-of-nut angle of 135°±5°. TIP The numbers 1 to 10 show the sequence in which the bolts are tightened. Apply engine oil to the bolt threads, contact surfaces, and washers. These numbers indicate the tightening sequence. – 81 –
Page 2 and 3:
Introduction • This manual is int
Page 4 and 5:
3 Tightening Torque List ..........
Page 6 and 7:
2 Kit Parts 2-1 Installing Engine P
Page 8 and 9:
3. Head-gasket, Cylinder Gasket Par
Page 10 and 11:
4. Piston Set (14B-116A0-70) Parts
Page 12 and 13:
8. Valve Spring Set (14B-A2110-71)
Page 14 and 15:
3. Installing the Lever Assembly Se
Page 16 and 17:
Ycci System Control You can use the
Page 18 and 19:
12. AIS-plug Set (5VY-A4890-70) Thi
Page 20 and 21:
13. Clutch Spring Set (4B1-A6330-70
Page 22 and 23:
(Setting of back torque limiter of
Page 24 and 25:
15. Transmission Gear Parts List No
Page 26 and 27:
NOTICE This set contains modified g
Page 28 and 29:
- 24 - YZF-R1 Speed List Engine spe
Page 30 and 31:
38 36 29 28 33 27 25 26 29 28 37 35
Page 32 and 33:
17. Drive Sprockets Parts List This
Page 34 and 35: 2-2 Installing Chassis Parts 19. Oi
Page 36 and 37: 20. Shock Absorber Rear (14B-22210-
Page 38 and 39: - 34 - Performance and purpose of k
Page 40 and 41: 22. Front Fork ASSY Parts List No.
Page 42 and 43: - 38 - Performance and purpose of k
Page 44 and 45: 23. Spring Front Fork Parts List No
Page 46 and 47: 5. Remove the push rod and fit the
Page 48 and 49: References Front and rear load chan
Page 50 and 51: 25. Front Spare Wheel ASS’Y (4C8-
Page 52 and 53: 27. Throttle Set (14B-C6300-70) Par
Page 54 and 55: 28. Throttle Set (14B-C6300-80) Par
Page 56 and 57: 29. Tube Guide (5VY-26243-80) Parts
Page 58 and 59: 31. Cable Interface (13S-8533A-70)
Page 60 and 61: Self-Diagnosis Functions • The EC
Page 62 and 63: Installing Wire Harness: 1. Remove
Page 64 and 65: NOTICE The wire from the ACM is des
Page 66 and 67: Installing Rectifier/Regulator: 1.
Page 68 and 69: • The switch installed to the STD
Page 70 and 71: • This harness comes with a coupl
Page 72 and 73: - 68 -
Page 74 and 75: 3 Tightening Torque List Engine To
Page 76 and 77: Engine To be tightened Part No. Par
Page 82 and 83: Chassis To be tightened Part No. Pa
Page 86 and 87: Installing the Crankcase Tightening
Page 88 and 89: 5 YZF-R1 Wiring Diagram - 84 -
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English - Yamaha-Racingparts

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