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3. Head-gasket, Cylinder Gasket Parts List No. PART No. PART NAME Q’TY REMARKS 1 14B-11181-70 GASKET, CYLINDER HEAD 1 1 t=0.30 mm 2 14B-11181-80 GASKET, CYLINDER HEAD 1 1 t=0.35 mm 3 14B-11351-70 GASKET, CYLINDER 1 1 t=0.10 mm 4 14B-11351-80 GASKET, CYLINDER 1 1 t=0.15 mm These parts are used to adjust the squish height and compression ratio. They should be installed in the direction, which enables the punched alpha-numeral “14B” is visible. The standard head cylinder gasket thickness is 0.40 mm and the cylinder gasket thickness is 0.20 mm. GASKET, CYLINDER HEAD GASKET, CYLINDER Stamping location – 4 – Stamping location
Measuring the volume of the cylinder head combustion chamber TIP To obtain the highest performance for race use, the four cylinders should be uniform. If you modify the head cylinder, always measure the combustion chamber volume and do the work based on the measured value. Measure the volume of the combustion chamber of the cylinder head (commonly called the dome volume) as follows. Measuring equipment 1. Burette 2. Glass plate 3. Oil (3:1 mixture of torque converter oil and white gasoline) 4. Vaseline (to seal the valve and glass plate) Measurement method 1. Tighten a regulation spark plug to the regulation torque in the cylinder head to be measured. 2. Set so that the alignment surface of the combustion chamber is level. 3. Apply a thin coat of Vaseline to the valve face and set the IN and EX valves. 4. Apply a thin coat of Vaseline to the combustion chamber alignment surface and set the glass plate. 5. Add drops of oil from the burette. The total added amount is the volume of the cylinder head combustion chamber. – 5 –
Page 2 and 3: Introduction • This manual is int
Page 4 and 5: 3 Tightening Torque List ..........
Page 6 and 7: 2 Kit Parts 2-1 Installing Engine P
Page 10 and 11: 4. Piston Set (14B-116A0-70) Parts
Page 12 and 13: 8. Valve Spring Set (14B-A2110-71)
Page 14 and 15: 3. Installing the Lever Assembly Se
Page 16 and 17: Ycci System Control You can use the
Page 18 and 19: 12. AIS-plug Set (5VY-A4890-70) Thi
Page 20 and 21: 13. Clutch Spring Set (4B1-A6330-70
Page 22 and 23: (Setting of back torque limiter of
Page 24 and 25: 15. Transmission Gear Parts List No
Page 26 and 27: NOTICE This set contains modified g
Page 28 and 29: - 24 - YZF-R1 Speed List Engine spe
Page 30 and 31: 38 36 29 28 33 27 25 26 29 28 37 35
Page 32 and 33: 17. Drive Sprockets Parts List This
Page 34 and 35: 2-2 Installing Chassis Parts 19. Oi
Page 36 and 37: 20. Shock Absorber Rear (14B-22210-
Page 38 and 39: - 34 - Performance and purpose of k
Page 40 and 41: 22. Front Fork ASSY Parts List No.
Page 42 and 43: - 38 - Performance and purpose of k
Page 44 and 45: 23. Spring Front Fork Parts List No
Page 46 and 47: 5. Remove the push rod and fit the
Page 48 and 49: References Front and rear load chan
Page 50 and 51: 25. Front Spare Wheel ASS’Y (4C8-
Page 52 and 53: 27. Throttle Set (14B-C6300-70) Par
Page 54 and 55: 28. Throttle Set (14B-C6300-80) Par
Page 56 and 57: 29. Tube Guide (5VY-26243-80) Parts
Page 58 and 59:
31. Cable Interface (13S-8533A-70)
Page 60 and 61:
Self-Diagnosis Functions • The EC
Page 62 and 63:
Installing Wire Harness: 1. Remove
Page 64 and 65:
NOTICE The wire from the ACM is des
Page 66 and 67:
Installing Rectifier/Regulator: 1.
Page 68 and 69:
• The switch installed to the STD
Page 70 and 71:
• This harness comes with a coupl
Page 72 and 73:
- 68 -
Page 74 and 75:
3 Tightening Torque List Engine To
Page 76 and 77:
Engine To be tightened Part No. Par
Page 78 and 79:
Page 80 and 81:
Page 82 and 83:
Chassis To be tightened Part No. Pa
Page 84 and 85:
Chassis To be tightened Part No. Pa
Page 86 and 87:
Installing the Crankcase Tightening
Page 88 and 89:
5 YZF-R1 Wiring Diagram - 84 -
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English - Yamaha-Racingparts

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