concise manual - CandCNC

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J15TipVoltsWorkclamp+ [POS]L4R7- [NEG]Electrode36 THC Sensor39REV 14L2L1J1137ARC OKJ3VoltsTorchSwitchJ10+ArcJ5D2OKJ4TP4TP3TP1TP238THC SENSOR CARDREV 14To TORCH -(ELECTRODE WIRES)DAMGERHIGH VOLTAGEWHEN TORCHis ONMount card at least ½”from anyMetal. Use ½”or longer standoffsabove metal case Do not let shellof DB9 contact metal ofPlasma CaseTORCH SWITCHNO POLARITYR1J14Tip VoltsD6CAUTION!HIGH VOLTAGESpark GapFor HV SystemsJ17CAUTION!HIGH VOLTAGERV1J16D13CAUTION!HIGH VOLTAGEC1R8TO TORCH POS(WORKCLAMP WIRE)TO ARC XFR[OK to Move]Relay Contacts(DRY CONTACTS)NO POLARITYR6FOR CT (CurrentTransformer) InputOnly. See pageinformationNOTE: BOARD Lettering(silkscreen) on REV14cards is REVERSEDFor J11 and J10.J10 is the Torch SwitchWiresTorch SwitchTORCH RELAYArc OK[V]D22<strong>CandCNC</strong>D21TORCHACTIVEARC OKARC OK LEDACTIVE ONLYWHEN CT INPUTis USED.DCPJ3 is aDOUBLERDISABLE.Whenremoved itwill doublethe ARC OKVOLTS(used onlywith CTTransformerinstall)J115VR269PLUGSENSIVITY ADJUSTFOR ARC OK FROMCT Transformer ONLYNot used with otherARC OK methodsTP1 - TP2 Test voltage:When torch fired = approx1/7 of Rat TIP VOLTS.DB9 Cable toConnector on LCTHCModulePage 41
J15TipVoltsL4R7Workclamp+ [POS]- [NEG]Electrode36 THC Sensor39REV 14L2TP2TP1Arc OKR2L1J1137ARC OKJ3VoltsTorchSwitch J10+J5D2J4TP4TP338HYPERTHERM 1000/1250/1650Connecting THC SENSOR CARDFOR OPERATION WITH MP1000C-THCand MP3000 (all series)TIP VOLTS CONNECTIONJ15J15 and J16 are Slide-on connectors located on the PCBJ16Use 18 or 20ga insulated Hookup wireInsulation rating to 400V MinDAMGERHIGH VOLTAGEWHEN TORCHis ONJ19 Located inside Cabinet on PC BoardTo TORCH -(ELECTRODE WIRES)Spark GapFor HV SystemsJ17J16WHT START SIGNALREDYELBLKARC XFRR1Torch SwitchJ14Tip VoltsD6CAUTION!HIGH VOLTAGEArc OK[V]CAUTION!HIGH VOLTAGER6D22D21RV1D13<strong>CandCNC</strong>CAUTION!HIGH VOLTAGER8C1C2ARC OK LEDACTIVE ONLYWHEN CT INPUTis USED.DCPTORCH RELAYTORCHACTIVEARC OKConnector forOPTIONAL DCPDigital Current ProbeJ115VR269PLUGTP1 - TP2 Test voltage:When torch fired = approx1/7 of Raw TIP VOLTS.DB9 Cable toConnector on DTHCModulePage 42
Page 1 and 2: Low Cost Torch Height Control Insta
Page 3 and 4: Product DescriptionPackage Contents
Page 5 and 6: Product DescriptionFeature ListLCTH
Page 7 and 8: Product DescriptionHow Torch Height
Page 9 and 10: Product DescriptionWhat the Readout
Page 11 and 12: Product DescriptionChanging Setting
Page 13 and 14: Product DescriptionSelf Test ModeTY
Page 15 and 16: Installing Mach 3 softwareMACH Scre
Page 22 and 23: Installing Mach 3 software2ND paral
Page 24: -21234567+LCTHC SIGNAL NAMETorch Fi
Page 29 and 30: -4+IN12VDC6511+LCTHC SIGNAL NAMETor
Page 31 and 32: Initial Setup Section IIIExisting B
Page 33 and 34: Power SupplyNEGPower Supply POS1 2
Page 35 and 36: PREPING THE G540 FOR THE G540 INTER
Page 37 and 38: NCCOMNCCOMNCCOMNCCOMUp to 10A 240V
Page 39 and 40: Page 381001009999989897979696959594
Page 41: INSTALL and SETUP PRIMARY and/or SE
Page 45 and 46: J15TipVoltsWorkclamp+ [POS]- [NEG]E
Page 47 and 48: HYPERTHERM PowerMAX 45Connecting TH
Page 49 and 50: Hooking Up Your Plasma Machine to t
Page 51 and 52: 4. If your plasma unit does not hav
Page 53 and 54: PC w/MACH3Grounding practices to re
Page 55 and 56: 7. To establish that the LCTHC is w
Page 57: LCTHC CASE CUTOUTREV8 Front panle5.

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