concise manual - CandCNC

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CONNECTING HAND TORCH TO THC SENSOR CARDUse ScotchLoc IDC Splices (RED) to tie Torch Switch output onTHC Sensor (J10) Screw Terminals. Locate Orange and Violetwires at J10 in the PowerMAX box and tap each wire as shown.To test short two screw terminals on J10 THC Sensor and torchshould fire (Plasma Unit on)Connect to Screwterminals J10 1 & 2 onthe THC Sensor CardFROM HAND TORCH CABLEIMPORTANT: When making any connection insidethe PowerMAX disconnect the unit from the ACLine (unplug it). Do not open the case with poweron the AC line. THERE ARE DANGEROUSVOLTAGES present in the unit anytime it is connectedto an AC source EVEN IF IT IS TURNED OFF.Page 45
HYPERTHERM PowerMAX 45Connecting THC SENSOR CARDFOR OPERATION WITH MP3000-DTHCand BladeRunner Dragon-Cut serisSIGNAL NAME(s)POWERMAXREFTHCSENSORREV14 REFNOTESWIRE TypeTORCH SWITCH;START - MECHTORCHPINS 3 & 4J12J10 ScrewTerm 1 & 2For use with mechanicalTorch ONLY.18-22Ga stranded lowvoltage insulatedTORCH SWITCHHAND TORCHORG & VIOwires at J10J10 ScrewTerm 1 & 2Parallel taps where TorchCable Plugs into J10 inPowerMax18-22Ga stranded lowvoltage insulatedARC VOLTS; RAWTIP VOLTSJ19 & J21insidePowermax45J14 (neg) ,J15 (pos)This is NOT the 50:1divided voltage at J12.See detailed instructions18-22 PVC stranded ,insulted, twisted pair min600V rated insulationARC OK ; ARCXFRPINS 12 & 14J12J4 & J5 ARCOK SwitchInputDry Contact ouput fromPowerMAX (no voltage)18-22Ga stranded lowvoltage insulatedDrawign not to scaleLOCATION OF J19 and J21Inside PowerMAX 45FRONTJ19 or J18(white wire)TP 19WTP 18R192 VDC192 VDC+ -+ -TP 17BJ 2 1 ( w o r k le a d)CAUTION: Make sure wiresand terminals do not touchanything but the screws forJ19 and J21. HIGHVOLTAGE IS PRESENTWHEN TORCH IS ON.To THC SENSOR CARD J15POS input terminalTo THC SENSOR CARD J14NEG input terminalPage 46
Page 1 and 2: Low Cost Torch Height Control Insta
Page 3 and 4: Product DescriptionPackage Contents
Page 5 and 6: Product DescriptionFeature ListLCTH
Page 7 and 8: Product DescriptionHow Torch Height
Page 9 and 10: Product DescriptionWhat the Readout
Page 11 and 12: Product DescriptionChanging Setting
Page 13 and 14: Product DescriptionSelf Test ModeTY
Page 15 and 16: Installing Mach 3 softwareMACH Scre
Page 22 and 23: Installing Mach 3 software2ND paral
Page 24: -21234567+LCTHC SIGNAL NAMETorch Fi
Page 29 and 30: -4+IN12VDC6511+LCTHC SIGNAL NAMETor
Page 31 and 32: Initial Setup Section IIIExisting B
Page 33 and 34: Power SupplyNEGPower Supply POS1 2
Page 35 and 36: PREPING THE G540 FOR THE G540 INTER
Page 37 and 38: NCCOMNCCOMNCCOMNCCOMUp to 10A 240V
Page 39 and 40: Page 381001009999989897979696959594
Page 41 and 42: INSTALL and SETUP PRIMARY and/or SE
Page 43 and 44: J15TipVoltsL4R7Workclamp+ [POS]- [N
Page 45: J15TipVoltsWorkclamp+ [POS]- [NEG]E
Page 49 and 50: Hooking Up Your Plasma Machine to t
Page 51 and 52: 4. If your plasma unit does not hav
Page 53 and 54: PC w/MACH3Grounding practices to re
Page 55 and 56: 7. To establish that the LCTHC is w
Page 57: LCTHC CASE CUTOUTREV8 Front panle5.

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