FMDR Technical Handbook.pdf - Omni Metalcraft Corp.

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FLAT MOTOR DRIVEN ROLLER CONVEYOR STRAIGHT AND CURVE TECH HANDBOOKTABLE OF CONTENTSTABLE OF CONTENTS .................................................................................................................................. 2, 3GENERAL SAFETY STATEMENTS .................................................................................................................. 4-Introduction ..................................................................................................................................................... 4-Cautions, Warnings and Hazards ..................................................................................................................... 4SAFETY INFORMATION ............................................................................................................................... 5-Safety Labels .................................................................................................................................................... 5, 6-Installation Safety ............................................................................................................................................ 7-Electrical Safety ................................................................................................................................................ 8-Operational Safety ........................................................................................................................................... 9-Maintenance and Service Safety...................................................................................................................... 10, 11RECEIVING AND INSPECTION ...................................................................................................................... 12-Returns, Damages and Shortages ................................................................................................................... 12-Removal of Crating .......................................................................................................................................... 12GENERAL INSTALLATION ............................................................................................................................ 13-Checking Unit Squareness ................................................................................................................................ 13-Coupling / Attaching Bed Sections .................................................................................................................. 14LEG SUPPORTS AND INSTALLATION............................................................................................................ 15-Permanent Installation of Legs ........................................................................................................................ 15-Leg Adjustments .............................................................................................................................................. 15KNEE BRACES, CASTERS AND CEILING HANGERS ........................................................................................ 16-Installing Knee Braces and Casters .................................................................................................................. 16-Installing Ceiling Hangers ................................................................................................................................. 17MULTI-TIER SUPPORTS ............................................................................................................................... 18-Installation of Multi-Tier Supports ................................................................................................................... 18ZERO-PRESSURE CONTROLS ....................................................................................................................... 19-Overview ......................................................................................................................................................... 19, 20-Flat Motor ........................................................................................................................................................ 21-Universal Control Flat Motor ZPA Module ....................................................................................................... 22, 23-Sensor .............................................................................................................................................................. 24-Communication Wiring .................................................................................................................................... 25POWER SUPPLY ................................................................................................................................................ 26-Power Distribution Wiring ............................................................................................................................... 26-30-Entry Zone ........................................................................................................................................................ 31, 32-Exit Zone .......................................................................................................................................................... 33-Transport Zone................................................................................................................................................. 34-Remote/Slave Zone .......................................................................................................................................... 35-Manual Zone .................................................................................................................................................... 36DRIVER CONTROLS MODULE ...................................................................................................................... 37-Overview .......................................................................................................................................................... 37-Universal Control Flat Motor Driver Module ................................................................................................... 38, 39-Power Distribution Wiring ............................................................................................................................... 40- I/O Connections .............................................................................................................................................. 41, 42-Preparing for Initial Start-Up............................................................................................................................ 43MAINTENANCE ........................................................................................................................................... 44-Maintenance Schedules ................................................................................................................................... 44FMDR TECHNICAL HANDBOOK 2014.12
FLAT MOTOR DRIVEN ROLLER CONVEYOR STRAIGHT AND CURVE TECH HANDBOOKTABLE OF CONTENTS (Continued)-Report on Miscellaneous Maintenance Performance ..................................................................................... 45TROUBLESHOOTING AND REPLACEMENT PARTS ........................................................................................ 46-Troubleshooting .............................................................................................................................................. 46, 47-LED Start-Up Sequence .................................................................................................................................... 48PARTS LISTS ................................................................................................................................................ 49-FMDR Straight .................................................................................................................................................. 49-FMDR Curve ..................................................................................................................................................... 50NOTES ........................................................................................................................................................ 51WARRANTY ................................................................................................................................................ 52FMDR TECHNICAL HANDBOOK 2014.13
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