FMDR Technical Handbook.pdf - Omni Metalcraft Corp.

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FLAT MOTOR DRIVEN ROLLER CONVEYOR STRAIGHT AND CURVE TECH HANDBOOKZERO-PRESSURE CONTROLS: TRANSPORT ZONETRANSPORT ZONEDownstream of the entry zone, a typical zero-pressure flat motor conveyor will have a series of transport zonesbefore reaching the exit zone. Transport zones convey the product downstream while maintaining separationbetween products. At the end of the conveyor, products will accumulate with a separation of one product perzone or one product per multiple zones if long zone ZP logic is required. There are two types of transport zones,ZPA and ZIP. ZPA and ZIP transport zones are wired the same, however, the DIP switch settings are different asindicated below.Each transport zone must have its own photo-eye wired to the sensor connections as shown on page 24.Transport zones must also have communication cables connected to both the upstream and downstream ports asshown on page 25. Typical zero-pressure flat motor conveyor transport zones do not utilize the I/O connectionsunless they are configured to control a remote/slave zone (Output 1) as shown on page 35 or as “No Fault”Output (Output 2).ZPA TRANSPORT ZONEA ZPA transport zone will convey product with an empty zone between each product while in transit. At the endof the conveyor, product will accumulate one per zone. Most flat motor conveyor is configured with ZPAtransport zones.ZPA TRANSPORT ZONE DIP SWITCHESSwitch 1: Set for correct motor directionSwitch 2: OFFSwitch 3: OFFSwitch 4: ONZIP TRANSPORT ZONEA ZIP transport zone will increase the throughput. Upon the release of a group of accumulated zones, eachsubsequent upstream zone will release product after a ~0.1 second delay. The conveyor will also run less whileoperating in ZIP mode. Confirm your application with Omni engineering before configuring ZIP transport zones.ZIP TRANSPORT ZONE DIP SWITCHESSwitch 1: Set for correct motor directionSwitch 2: OFFSwitch 3: ONSwitch 4: ONSwitch 4: ONZONE PHOTO EYEMOTORWIREFMDR TECHNICAL HANDBOOK 2014.1POWERWIRE34
FLAT MOTOR DRIVEN ROLLER CONVEYOR STRAIGHT AND CURVE TECH HANDBOOKZERO-PRESSURE CONTROLS: REMOTE/SLAVE ZONEREMOTE/SLAVE ZONEA remote/slave zone, or remote controlled zone, is a zone that will turn on and off as directed by its parent zone.Remote zones are used in applications requiring very long zones that exceed the flat motor’s capacity and inareas such as merges where an extra long zone is required due to the geometry of the conveyor intersection. Aremote zone does not use a sensor or communication wiring. Connect a single lead from Smart Output 1 on theparent zone to Smart Input 1 on the remote/slave zone as shown below.DIP SWITCHESSwitch 1: Set for correct motor directionSwitch 2: OFFSwitch 3: OFFSwitch 4: OFFPARENT ZONECOMMUNICATIONCABLESZONE PHOTO EYEPOWER WIREHANDSHAKINGWIRINGREMOTE ZONEPOWER WIREFMDR TECHNICAL HANDBOOK 2014.135
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FMDR Technical Handbook.pdf - Omni Metalcraft Corp.

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