38AG OMP #92323.pdf - MinnPar

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CONDOR® MODEL <strong>38AG</strong>BEGINNING WITH SERIAL NUMBER 1563MAINTENANCE MANUALTABLE OF CONTENTSCONDOR® SERVICE INFORMATIONCHECK-OUT INSTRUCTION 1WARRANTY PROGRAM 3A. WARRANTY PERIOD 5B. PRE-DELIVERY INSPECTION SHEET (P.D.I.) 6C. ITEMS NOT COVERED 6D. PROCESSING OF CLAIM 7E. RETURN AUTHORIZATION 7SERIAL NUMBER LOCATION 9MANUAL 92323-002SEPTEMBER 1994
CA IL. INVII 14CALAVAR CORPORATIONCONDOR® SERVICE INFORMATION1. If you need assistance or have any service or maintenance questions, Calavar serviceand parts personnel are always available by phone or fax. The telephone numbers are:(817) 666-4545 Telephone(817) 666-5125 Voice Mail(800) 443-5803 FAX2. There are numerous written Maintenance Procedures available for this machine. Theseprocedures are available through the Calavar Service Department to anyone whorequests them.3. Service and maintenance are not a substitute for trained, qualified service technicians.Calavar conducts service schools on a continuing basis. Call any of our service or salespersons for a schedule. Remember, training of mechanics is the responsibility of theiremployer, but Calavar Service Schools help you provide this training.4. Calavar Service School Training Manuals are available for purchase through the partsdepartment. The part numbers for these manuals are: #92333 for self-propelled models;and #92334 for truck-mounted models.CALAVAR CORPORATION8300 IMPERIAL DRIVE, P.O. Box 21447, WACO, TEXAS 76702-1447 • 817-666-4545, 817-666-4544 FAXMANUAL 92323-002SEPTEMBER 1994
Page 1 and 2: BOOM-SUPPORTEDELEVATING WORK PLATFO
Page 4 and 5: CALAVAR CORPORATIONBOOM-SUPPORTEDEL
Page 6 and 7: TABLE OF CONTENTSINTRODUCTIONTABLE
Page 8 and 9: C. PLATFORM AND UPPER The slope sen
Page 10 and 11: B. UPPER CONTROLS, GAS &DIESEL POWE
Page 12 and 13: B. UPPER CONTROLS,ELECTRIC POWERThe
Page 14 and 15: On electric models, the turret may
Page 16 and 17: APPENDIX: DECALS ILLUSTRATION47AG 4
Page 18 and 19: CA la R.VA RCALAVAR CORPORATIONCond
Page 24 and 25: CHECK-OUT INSTRUCTIONThe following
Page 26 and 27: CA EWA 14CALAVAR CORPORATIONCondor
Page 28 and 29: Effective January 1, 1993WARRANTY P
Page 30 and 31: D. PROCESSING OF CLAIMDuring the Wa
Page 32 and 33: CONDOR® Model 38AG Serial Number L
Page 34 and 35: OEM Drive Controller Adjustment Pro
Page 36 and 37: •BCrRENOTH ( T IOF LOAD INGRADE (
Page 40 and 41: This catalog covers:FD620D-[1S03PAR
Page 42 and 43: This catalog covers:FD620D- fl so3G
Page 44 and 45: This catalog covers:SO3GRIDThi s gr
Page 46 and 47: Thi s catalog covers:FD620D- Q 203G
Page 48 and 49: This catalog covers:F0620D- LI S03G
Page 50 and 51: GRI D nu.This catalog covers:FD620D
Page 52 and 53: GRI D Nu.This catalog covers:FD62OD
Page 54 and 55: GRI D NO.This catalog covers:Thi s
Page 58 and 59: CONDOR® MODEL 38AG—Serial Number
Page 60 and 61: FIGURE A—Serial Number LocationST
Page 62 and 63: FIGURE B—Recommended Spare Parts
Page 64 and 65: FIGURE C—How to Order PartsiL3icc
Page 66 and 67: FIGURE 1.1—Final Assembly765432IT
Page 68 and 69: FIGURE 1.2—Decals InstallationITE
Page 70 and 71: FIGURE 1.3—Cover Installation20 2
Page 72:
FIGURE 2.1—Carriage AssemblyITEM
Page 75 and 76:
FIGURE 2.3—Drive Installation (Tw
Page 77 and 78:
FIGURE 2.3A—Torque Hub Assembly35
Page 79 and 80:
FIGURE 2.3B—Drive Motor AssemblyI
Page 81 and 82:
FIGURE 2.4—Wheels InstallationITE
Page 83 and 84:
FIGURE 2.6 — Carriage Hydraulic I
Page 85 and 86:
FIGURE 2.7—Hydraulic Tank Assembl
Page 87 and 88:
FIGURE 2.9—Series/Parallel Drive
Page 89 and 90:
FIGURE 2.11 —Speed Control (2-Pos
Page 91 and 92:
FIGURE 2.12—Kawasaki Gasoline Eng
Page 93 and 94:
FIGURE 3.1 —Turret Installation36
Page 95 and 96:
FIGURE 3.2 Rotation Installation38M
Page 97 and 98:
FIGURE 3.3—Rotation Gearbox Assem
Page 99 and 100:
FIGURE 3.5—Turret Hydraulic Insta
Page 101 and 102:
FIGURE 3.5 — Turret Hydraulic Ins
Page 103 and 104:
FIGURE 3.6 —Turret Electrical Ins
Page 105 and 106:
FIGURE 3.7- Lower Control Box Assem
Page 107 and 108:
FIGURE 3.8—Electrical Box Assembl
Page 109 and 110:
FIGURE 4.1—Lift Installation_5ITE
Page 111 and 112:
NOTES54MANUAL 92323-003SEPTEMBER 19
Page 113 and 114:
FIGURE 5.2—Aluminum Boom Assembly
Page 115 and 116:
FIGURE 5.3—Boom Extension Cylinde
Page 117 and 118:
FIGURE 5.4—Boom Extension Cylinde
Page 119 and 120:
FIGURE 5.5—Master Leveling Cylind
Page 121 and 122:
FIGURE 5.6—Slave Leveling Cylinde
Page 123 and 124:
FIGURE 5.7—Slave Leveling Cylinde
Page 125 and 126:
FIGURE 5.8—Holding Valve Assembly
Page 127 and 128:
FIGURE 5.9—Boom Hydraulic Install
Page 129 and 130:
FIGURE 5.10—Hose Installation Dia
Page 131 and 132:
FIGURE 5.1 1 —Track Assembly42567
Page 133 and 134:
FIGURE 6.1 —Platform Installation
Page 135 and 136:
FIGURE 6.2—Platform AssemblyREF.
Page 137 and 138:
NOTES80MANUAL 92323-003SEPTEMBER 19
Page 139 and 140:
FIGURE 6.4—Platform Hydraulic Ins
Page 141 and 142:
FIGURE 7.1 —Kubota Diesel Engine
Page 143 and 144:
FIGURE 7.1B—Kubota D850-B2 Diesel
Page 145 and 146:
'. ..... • • •• •••
Page 147 and 148:
FIGURE 7.3—Strobe Light Assembly
Page 149 and 150:
FIGURE 7.5—Dual Fuel Tank Assembl
Page 151 and 152:
FIGURE 7.7—Dual Fuel Tank Assembl
Page 153 and 154:
FIGURE 7.9—Motion Alarm Assembly
Page 155 and 156:
FIGURE 7.11-110-Volt Line to Platfo
Page 157 and 158:
FIGURE 7.13—Self-Closing Platform
Page 159 and 160:
FIGURE 7.15—Platform-Mounted Work
Page 161 and 162:
i'',so,37171• Li__ :.:',E .-ijBS
Page 163 and 164:
CABLE TO PLATFORM - EF ONLY CABLE T
Page 165:
•58 65A20— —HEAD/TAIL L;SHTS
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