38AG OMP #92323.pdf - MinnPar

More documents

Recommendations

Info

Effective January 1, 1993WARRANTY PROGRAMWarranty is a function of a manufacturing company to back up the product it manufactures.It is a guarantee against defects in design and workmanship of components utilized in theproduct, and is offered for a fixed period of time following the purchase of the product bya customer.Calavar Warranty states, in general, that Calavar will replace free of charge anycomponents found to be defective within the time frame of the warranty period. There areexceptions to some components which are not the responsibility of Calavar. These will beoutlined in subsequent paragraphs.A. WARRANTY PERIOD1 . The Self-Propelled Boom and Scissor Warranty is one (1 ) year from placingthe unit in service or two (2) years following shipment from Calavar,whichever comes first. In the case of major weldments (chassis, turret, andbooms), the Warranty Period is five (5) years following shipment fromCalavar.2. The Truck-Mounted unit Warranty Period is one (1 ) year from shipment of theunit from Calavar's plant.3. For parts sold through the Parts Department, the Warranty Period is six (6)months from utilizing the component or placing it in service, or twelve (1 2)months following shipment from Calavar, whichever comes first, unless thepart is furnished to correct a defective part on the original shipment still underWarranty.4. Replacement parts provided under the terms of the Warranty are for theWarranty Period applicable to the unit in which they were installed as if suchparts were original components of the aerial work platform.5. During the Warranty Period, in addition to covering the parts replaced underWarranty, Calavar will pay a Dealer Warranty Labor Rate which is based ona percentage of your standard shop labor rate.NOTE:The term IN SERVICE" means that the Warranty starts at the time the unitis first used for any purpose. An example: The dealer may have purchaseda unit to have in stock, but may not use it. After three months, the unit issold or the dealer decides to put the unit into its rental fleet. In this situation,the Warranty Period begins the day the dealer puts the unit into the fleet orwhen the unit is delivered to the end user.The submittal of a warranty claim against a stock machine constitutes it asbeing "in service," initiating the warranty period.MANUAL 92323-002SEPTEMBER 19945
B. PRE-DELIVERY INSPECTION SHEET (P.D.I.)1 . Each Self-Propelled Boom or Scissor unit shipped from Calavar's facility willhave a Pre-Delivery Inspection (P.D.I.) sheet enclosed in the Safety Manualholder tube.2. It will be the responsibility of the original recipient of the unit from Calavar,whether it will be the dealer or the end user, to complete this form and returnit to Calavar's facility within 45 days from the date of receipt to set up theWarranty Account.3. Failure to complete the P.D.I. sheet and return it to Calavar within the timeframe given will result in voiding the Warranty on the unit.NOTE:The form must be filled out completely, giving the name of the dealer,address, model number, serial number, person inspecting the units, signature,and date of inspection. (The date of inspection does not constitute theIn Service" date.)C. ITEMS NOT COVEREDSome components are used on the machine which are not warranted by Calavar.However, these are warranted by the component manufacturer. Some of these are:1 . Engine: Manufacturers used include Wisconsin, Ford, Deutz, Isuzu, Kubota,Onan, Cummins, John Deere, and others. To apply for warranty on theengine, contact should be made with the engine manufacturer's dealer in yourarea. Calavar can advise you who the dealer is if unknown to you.2. Tires and Batteries: These are normal wear items and are considered normalmaintenance items. However, if they are found to be defective, contact canbe made with the manufacturer's local dealer.3. Hydraulic Filters and Fluid: These are considered general maintenance andservice items, and are not covered by warranty.4. Other components: Products or parts manufactured by others are coveredonly by such warranties as are extended to Calavar by its suppliers.5. Freight and Charges: The warranty does not include any transportation, othercharges, or the cost of installation or any liability for direct, indirect, orconsequential damages or delay resulting from the defect.6. Travel Time I Mileage: Travel time and the mileage to and from dealer facilitiesto machine location are not covered or reimbursable.7. Troubleshooting: Troubleshooting is not covered or reimbursable. However,Calavar Warranty will cover reasonable labor charges for the removal andreplacement of defective components.6MANUAL 92323-002SEPTEMBER 1994
Page 1 and 2: BOOM-SUPPORTEDELEVATING WORK PLATFO
Page 4 and 5: CALAVAR CORPORATIONBOOM-SUPPORTEDEL
Page 6 and 7: TABLE OF CONTENTSINTRODUCTIONTABLE
Page 8 and 9: C. PLATFORM AND UPPER The slope sen
Page 10 and 11: B. UPPER CONTROLS, GAS &DIESEL POWE
Page 12 and 13: B. UPPER CONTROLS,ELECTRIC POWERThe
Page 14 and 15: On electric models, the turret may
Page 16 and 17: APPENDIX: DECALS ILLUSTRATION47AG 4
Page 18 and 19: CA la R.VA RCALAVAR CORPORATIONCond
Page 22 and 23: CONDOR® MODEL 38AGBEGINNING WITH S
Page 24 and 25: CHECK-OUT INSTRUCTIONThe following
Page 26 and 27: CA EWA 14CALAVAR CORPORATIONCondor
Page 30 and 31: D. PROCESSING OF CLAIMDuring the Wa
Page 32 and 33: CONDOR® Model 38AG Serial Number L
Page 34 and 35: OEM Drive Controller Adjustment Pro
Page 36 and 37: •BCrRENOTH ( T IOF LOAD INGRADE (
Page 40 and 41: This catalog covers:FD620D-[1S03PAR
Page 42 and 43: This catalog covers:FD620D- fl so3G
Page 44 and 45: This catalog covers:SO3GRIDThi s gr
Page 46 and 47: Thi s catalog covers:FD620D- Q 203G
Page 48 and 49: This catalog covers:F0620D- LI S03G
Page 50 and 51: GRI D nu.This catalog covers:FD620D
Page 52 and 53: GRI D Nu.This catalog covers:FD62OD
Page 54 and 55: GRI D NO.This catalog covers:Thi s
Page 58 and 59: CONDOR® MODEL 38AG—Serial Number
Page 60 and 61: FIGURE A—Serial Number LocationST
Page 62 and 63: FIGURE B—Recommended Spare Parts
Page 64 and 65: FIGURE C—How to Order PartsiL3icc
Page 66 and 67: FIGURE 1.1—Final Assembly765432IT
Page 68 and 69: FIGURE 1.2—Decals InstallationITE
Page 70 and 71: FIGURE 1.3—Cover Installation20 2
Page 72: FIGURE 2.1—Carriage AssemblyITEM
Page 75 and 76: FIGURE 2.3—Drive Installation (Tw
Page 77 and 78: FIGURE 2.3A—Torque Hub Assembly35
Page 79 and 80:
FIGURE 2.3B—Drive Motor AssemblyI
Page 81 and 82:
FIGURE 2.4—Wheels InstallationITE
Page 83 and 84:
FIGURE 2.6 — Carriage Hydraulic I
Page 85 and 86:
FIGURE 2.7—Hydraulic Tank Assembl
Page 87 and 88:
FIGURE 2.9—Series/Parallel Drive
Page 89 and 90:
FIGURE 2.11 —Speed Control (2-Pos
Page 91 and 92:
FIGURE 2.12—Kawasaki Gasoline Eng
Page 93 and 94:
FIGURE 3.1 —Turret Installation36
Page 95 and 96:
FIGURE 3.2 Rotation Installation38M
Page 97 and 98:
FIGURE 3.3—Rotation Gearbox Assem
Page 99 and 100:
FIGURE 3.5—Turret Hydraulic Insta
Page 101 and 102:
FIGURE 3.5 — Turret Hydraulic Ins
Page 103 and 104:
FIGURE 3.6 —Turret Electrical Ins
Page 105 and 106:
FIGURE 3.7- Lower Control Box Assem
Page 107 and 108:
FIGURE 3.8—Electrical Box Assembl
Page 109 and 110:
FIGURE 4.1—Lift Installation_5ITE
Page 111 and 112:
NOTES54MANUAL 92323-003SEPTEMBER 19
Page 113 and 114:
FIGURE 5.2—Aluminum Boom Assembly
Page 115 and 116:
FIGURE 5.3—Boom Extension Cylinde
Page 117 and 118:
FIGURE 5.4—Boom Extension Cylinde
Page 119 and 120:
FIGURE 5.5—Master Leveling Cylind
Page 121 and 122:
FIGURE 5.6—Slave Leveling Cylinde
Page 123 and 124:
FIGURE 5.7—Slave Leveling Cylinde
Page 125 and 126:
FIGURE 5.8—Holding Valve Assembly
Page 127 and 128:
FIGURE 5.9—Boom Hydraulic Install
Page 129 and 130:
FIGURE 5.10—Hose Installation Dia
Page 131 and 132:
FIGURE 5.1 1 —Track Assembly42567
Page 133 and 134:
FIGURE 6.1 —Platform Installation
Page 135 and 136:
FIGURE 6.2—Platform AssemblyREF.
Page 137 and 138:
NOTES80MANUAL 92323-003SEPTEMBER 19
Page 139 and 140:
FIGURE 6.4—Platform Hydraulic Ins
Page 141 and 142:
FIGURE 7.1 —Kubota Diesel Engine
Page 143 and 144:
FIGURE 7.1B—Kubota D850-B2 Diesel
Page 145 and 146:
'. ..... • • •• •••
Page 147 and 148:
FIGURE 7.3—Strobe Light Assembly
Page 149 and 150:
FIGURE 7.5—Dual Fuel Tank Assembl
Page 151 and 152:
FIGURE 7.7—Dual Fuel Tank Assembl
Page 153 and 154:
FIGURE 7.9—Motion Alarm Assembly
Page 155 and 156:
FIGURE 7.11-110-Volt Line to Platfo
Page 157 and 158:
FIGURE 7.13—Self-Closing Platform
Page 159 and 160:
FIGURE 7.15—Platform-Mounted Work
Page 161 and 162:
i'',so,37171• Li__ :.:',E .-ijBS
Page 163 and 164:
CABLE TO PLATFORM - EF ONLY CABLE T
Page 165:
•58 65A20— —HEAD/TAIL L;SHTS
show all

38AG OMP #92323.pdf - MinnPar

Create successful ePaper yourself

Delete template?

Save as template?