38AG OMP #92323.pdf - MinnPar

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CALAVAR CORPORATIONBOOM-SUPPORTEDELEVATING WORK PLATFORMMODELS <strong>38AG</strong>, 47AG, AND 47AEARTICULATINGOPERATOR'S MANUALCALAVAR CORPORATION8300 IMPERIAL DRIVEWACO, TEXAS 76712(817) 666-4545MANUAL 92265-001SEPTEMBER 1994
INTRODUCTIONThe primary purpose of this manual is to provide the user with a thorough understandingof the proper operating procedures necessary to comply with the intended useof the CONDOR®, and to provide the information necessary to maintain and service theCONDOR®.THE OPERATOR'S MANUAL MUST BE RETAINED ON THE UNIT AT ALL TIMES.Do not attempt to operate or service the CONDOR® until you have readand understood all information provided in this manual. Familiarize yourselfwith the functions and operations of the upper and lower controls. Agood understanding of the controls, their limitations, and their capabilitieswill maximize operating efficiency and safety. The various decals attachedto this machine also contain vital safety and operational instructions.Read the decals before operating this machine.It is YOUR RESPONIBILITY to follow safe procedures while operating the CONDOR®.The manufacturer of this unit cannot control the wide range of applications that may beused in carrying out a variety of jobs. Therefore, it is THE USER'S RESPONSIBILITY toconsider the safety of all personnel when making decisions regarding the unit's intendeduse.It is also YOUR RESPONSIBILITY to understand and obey all federal, state, and localregulations regarding the safe operation and use of aerial work platforms. A copy ofthe ANSI/SIA 92.5-1992 Manual of Responsibilities is attached for your use.Calavar Corporation reserves the right to modify, improve, add, and/or delete certaindesign features of its products without any obligation to incorporate new features intoproducts previously sold. Our manuals are continually updated to reflect thesechanges.DO NOT ALTER OR MODIFY THIS UNIT WITHOUT PRIOR WRITTEN APPROVALFROM THE MANAGEMENT OF CALA VAR CORPORATIONSERVICE & MAINTENANCEMany of the parts used in the manufacture of the CONDOR® have specific properties,and the manufacturer recommends that replacement parts be purchased through CalavarCorporation in order to ensure the original integrity of the product. Repairs andadjustments should only be made by trained and qualified personnel. Please refer to themaintenance and parts sections of the Calavar Operation, Maintenance, & Parts Manualfor information on service and maintenance of the CONDOR®.NOTE:Please refer to the Calavar Parts section of the Operation, Maintenance, &Parts Manual for information pertaining to your machine.MANUAL 92265-001SEPTEMBER 1994
Page 1 and 2: BOOM-SUPPORTEDELEVATING WORK PLATFO
Page 6 and 7: TABLE OF CONTENTSINTRODUCTIONTABLE
Page 8 and 9: C. PLATFORM AND UPPER The slope sen
Page 10 and 11: B. UPPER CONTROLS, GAS &DIESEL POWE
Page 12 and 13: B. UPPER CONTROLS,ELECTRIC POWERThe
Page 14 and 15: On electric models, the turret may
Page 16 and 17: APPENDIX: DECALS ILLUSTRATION47AG 4
Page 18 and 19: CA la R.VA RCALAVAR CORPORATIONCond
Page 20 and 21: CALAVAR CORPORATIONBOOM-SUPPORTEDEL
Page 22 and 23: CONDOR® MODEL 38AGBEGINNING WITH S
Page 24 and 25: CHECK-OUT INSTRUCTIONThe following
Page 26 and 27: CA EWA 14CALAVAR CORPORATIONCondor
Page 28 and 29: Effective January 1, 1993WARRANTY P
Page 30 and 31: D. PROCESSING OF CLAIMDuring the Wa
Page 32 and 33: CONDOR® Model 38AG Serial Number L
Page 34 and 35: OEM Drive Controller Adjustment Pro
Page 36 and 37: •BCrRENOTH ( T IOF LOAD INGRADE (
Page 38 and 39: CALAVAR CORPORATIONBOOM-SUPPORTEDEL
Page 40 and 41: This catalog covers:FD620D-[1S03PAR
Page 42 and 43: This catalog covers:FD620D- fl so3G
Page 44 and 45: This catalog covers:SO3GRIDThi s gr
Page 46 and 47: Thi s catalog covers:FD620D- Q 203G
Page 48 and 49: This catalog covers:F0620D- LI S03G
Page 50 and 51: GRI D nu.This catalog covers:FD620D
Page 52 and 53: GRI D Nu.This catalog covers:FD62OD
Page 54 and 55:
GRI D NO.This catalog covers:Thi s
Page 56 and 57:
CALAVAR CORPORATIONBOOM-SUPPORTEDEL
Page 58 and 59:
CONDOR® MODEL 38AG—Serial Number
Page 60 and 61:
FIGURE A—Serial Number LocationST
Page 62 and 63:
FIGURE B—Recommended Spare Parts
Page 64 and 65:
FIGURE C—How to Order PartsiL3icc
Page 66 and 67:
FIGURE 1.1—Final Assembly765432IT
Page 68 and 69:
FIGURE 1.2—Decals InstallationITE
Page 70 and 71:
FIGURE 1.3—Cover Installation20 2
Page 72:
FIGURE 2.1—Carriage AssemblyITEM
Page 75 and 76:
FIGURE 2.3—Drive Installation (Tw
Page 77 and 78:
FIGURE 2.3A—Torque Hub Assembly35
Page 79 and 80:
FIGURE 2.3B—Drive Motor AssemblyI
Page 81 and 82:
FIGURE 2.4—Wheels InstallationITE
Page 83 and 84:
FIGURE 2.6 — Carriage Hydraulic I
Page 85 and 86:
FIGURE 2.7—Hydraulic Tank Assembl
Page 87 and 88:
FIGURE 2.9—Series/Parallel Drive
Page 89 and 90:
FIGURE 2.11 —Speed Control (2-Pos
Page 91 and 92:
FIGURE 2.12—Kawasaki Gasoline Eng
Page 93 and 94:
FIGURE 3.1 —Turret Installation36
Page 95 and 96:
FIGURE 3.2 Rotation Installation38M
Page 97 and 98:
FIGURE 3.3—Rotation Gearbox Assem
Page 99 and 100:
FIGURE 3.5—Turret Hydraulic Insta
Page 101 and 102:
FIGURE 3.5 — Turret Hydraulic Ins
Page 103 and 104:
FIGURE 3.6 —Turret Electrical Ins
Page 105 and 106:
FIGURE 3.7- Lower Control Box Assem
Page 107 and 108:
FIGURE 3.8—Electrical Box Assembl
Page 109 and 110:
FIGURE 4.1—Lift Installation_5ITE
Page 111 and 112:
NOTES54MANUAL 92323-003SEPTEMBER 19
Page 113 and 114:
FIGURE 5.2—Aluminum Boom Assembly
Page 115 and 116:
FIGURE 5.3—Boom Extension Cylinde
Page 117 and 118:
FIGURE 5.4—Boom Extension Cylinde
Page 119 and 120:
FIGURE 5.5—Master Leveling Cylind
Page 121 and 122:
FIGURE 5.6—Slave Leveling Cylinde
Page 123 and 124:
FIGURE 5.7—Slave Leveling Cylinde
Page 125 and 126:
FIGURE 5.8—Holding Valve Assembly
Page 127 and 128:
FIGURE 5.9—Boom Hydraulic Install
Page 129 and 130:
FIGURE 5.10—Hose Installation Dia
Page 131 and 132:
FIGURE 5.1 1 —Track Assembly42567
Page 133 and 134:
FIGURE 6.1 —Platform Installation
Page 135 and 136:
FIGURE 6.2—Platform AssemblyREF.
Page 137 and 138:
NOTES80MANUAL 92323-003SEPTEMBER 19
Page 139 and 140:
FIGURE 6.4—Platform Hydraulic Ins
Page 141 and 142:
FIGURE 7.1 —Kubota Diesel Engine
Page 143 and 144:
FIGURE 7.1B—Kubota D850-B2 Diesel
Page 145 and 146:
'. ..... • • •• •••
Page 147 and 148:
FIGURE 7.3—Strobe Light Assembly
Page 149 and 150:
FIGURE 7.5—Dual Fuel Tank Assembl
Page 151 and 152:
FIGURE 7.7—Dual Fuel Tank Assembl
Page 153 and 154:
FIGURE 7.9—Motion Alarm Assembly
Page 155 and 156:
FIGURE 7.11-110-Volt Line to Platfo
Page 157 and 158:
FIGURE 7.13—Self-Closing Platform
Page 159 and 160:
FIGURE 7.15—Platform-Mounted Work
Page 161 and 162:
i'',so,37171• Li__ :.:',E .-ijBS
Page 163 and 164:
CABLE TO PLATFORM - EF ONLY CABLE T
Page 165:
•58 65A20— —HEAD/TAIL L;SHTS
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