38AG OMP #92323.pdf - MinnPar

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C. PLATFORM AND UPPER The slope sensor is located adjacent toCONTROL STATIONthe lower controls (see illustration).Check electrical installations forloose, broken, or frayed wires andcables. Re-check the structuralcondition of the platform, pivotpoints, pins, railings, and floor.EiCheck the general condition of theslope sensor, inspect for loose ordamaged wires, and ensure thatmounting is secure and that housingis not cracked or broken.LIIElCheck to see that slide bar is inplace and moves freely at accessopening. See that footswitchoperates properly, and that guardis secured and in its proper placeon the platform floor.Check the red EMERGENCY STOPbutton; this button disconnectspower to the controls and stops allpowered functions.Check the operation of the auxiliarylowering pump.F. BATTERIES/CHARGERLILICheck electrolyte level and ensurethat all caps are present andinstalled properly. Cable connectionsshould be tight and clean.(Electric models) Ensure thatcharger is operating properly, andinspect charger, plug, and meterfor damage.G. MOTORS/ENGINED. HYDRAULIC SYSTEMEl Check the hydraulic tank fluid levelwith the arms lowered and theboom lowered and retracted.Maintain fluid level at the full markon the sight glass. Add only ShellTellus T-32 Hydraulic Oil (orequivalent) to the system. Ensurethat the breather cap is clean andin place on the tank.LILICheck for hydraulic oil leaks at allfittings, valves, and controls, andcheck hydraulic hoses and tubesfor damage and kinks.Ensure that hydraulic lines arerouted properly to avoid pinchpoints.E. MULTI -AXIS SLOPE SENSORThe CONDOR® is equipped with a slopesensor to warn the operator of an out-ofleveloperating condition.LILICheck to see that power units areoperating properly. Inspect forloose cables or fasteners.(Gas/diesel models) Check all fluidlevels—oil, fuel, and coolant.Inspect air cleaner and muffleroperation and mounting, andperform routine maintenance asrecommended in engine manual.II. MACHINE OPERATIONA. RATED WORK LOADThe CONDOR® Models 38A and 47A havean rated work load of 500 lbs. (226.8 kg),or two occupants. This means that theplatform will support a 500-1b. combinedweight (including personnel and their toolsand equipment) throughout the workingenvelope of the machine.MANUAL 92265-001SEPTEMBER 19942
Models <strong>38AG</strong>, 47AG —Gas & Diesel PowerUPPER CONTROLSDRIVE/STEEREMERGENCY STOPBOOM LIFTENGINE STARTLP/GAS (OPTION)CHOKE/GLOWPLUGSDRIVE SPEED SELECTORAUX. LOWERING(OPTION)TURRET ROTATEPLATFORM TILTBOOM EXTENDARM LIFTLOWER CONTROLSENGINE STARTEMERGENCY STOPCHOKE/GLOWPLUGSAUX. LOWERING (OPTION)THROTTLEKEY SWITCH& UPPER/LOWERCONTROL STATIONSELECTORARM LIFTBOOM EXTENDTURRET ROTATEBOOM LIFT3MANUAL 92265-001SEPTEMBER 1994
Page 1 and 2: BOOM-SUPPORTEDELEVATING WORK PLATFO
Page 4 and 5: CALAVAR CORPORATIONBOOM-SUPPORTEDEL
Page 6 and 7: TABLE OF CONTENTSINTRODUCTIONTABLE
Page 10 and 11: B. UPPER CONTROLS, GAS &DIESEL POWE
Page 12 and 13: B. UPPER CONTROLS,ELECTRIC POWERThe
Page 14 and 15: On electric models, the turret may
Page 16 and 17: APPENDIX: DECALS ILLUSTRATION47AG 4
Page 18 and 19: CA la R.VA RCALAVAR CORPORATIONCond
Page 22 and 23: CONDOR® MODEL 38AGBEGINNING WITH S
Page 24 and 25: CHECK-OUT INSTRUCTIONThe following
Page 26 and 27: CA EWA 14CALAVAR CORPORATIONCondor
Page 28 and 29: Effective January 1, 1993WARRANTY P
Page 30 and 31: D. PROCESSING OF CLAIMDuring the Wa
Page 32 and 33: CONDOR® Model 38AG Serial Number L
Page 34 and 35: OEM Drive Controller Adjustment Pro
Page 36 and 37: •BCrRENOTH ( T IOF LOAD INGRADE (
Page 40 and 41: This catalog covers:FD620D-[1S03PAR
Page 42 and 43: This catalog covers:FD620D- fl so3G
Page 44 and 45: This catalog covers:SO3GRIDThi s gr
Page 46 and 47: Thi s catalog covers:FD620D- Q 203G
Page 48 and 49: This catalog covers:F0620D- LI S03G
Page 50 and 51: GRI D nu.This catalog covers:FD620D
Page 52 and 53: GRI D Nu.This catalog covers:FD62OD
Page 54 and 55: GRI D NO.This catalog covers:Thi s
Page 58 and 59:
CONDOR® MODEL 38AG—Serial Number
Page 60 and 61:
FIGURE A—Serial Number LocationST
Page 62 and 63:
FIGURE B—Recommended Spare Parts
Page 64 and 65:
FIGURE C—How to Order PartsiL3icc
Page 66 and 67:
FIGURE 1.1—Final Assembly765432IT
Page 68 and 69:
FIGURE 1.2—Decals InstallationITE
Page 70 and 71:
FIGURE 1.3—Cover Installation20 2
Page 72:
FIGURE 2.1—Carriage AssemblyITEM
Page 75 and 76:
FIGURE 2.3—Drive Installation (Tw
Page 77 and 78:
FIGURE 2.3A—Torque Hub Assembly35
Page 79 and 80:
FIGURE 2.3B—Drive Motor AssemblyI
Page 81 and 82:
FIGURE 2.4—Wheels InstallationITE
Page 83 and 84:
FIGURE 2.6 — Carriage Hydraulic I
Page 85 and 86:
FIGURE 2.7—Hydraulic Tank Assembl
Page 87 and 88:
FIGURE 2.9—Series/Parallel Drive
Page 89 and 90:
FIGURE 2.11 —Speed Control (2-Pos
Page 91 and 92:
FIGURE 2.12—Kawasaki Gasoline Eng
Page 93 and 94:
FIGURE 3.1 —Turret Installation36
Page 95 and 96:
FIGURE 3.2 Rotation Installation38M
Page 97 and 98:
FIGURE 3.3—Rotation Gearbox Assem
Page 99 and 100:
FIGURE 3.5—Turret Hydraulic Insta
Page 101 and 102:
FIGURE 3.5 — Turret Hydraulic Ins
Page 103 and 104:
FIGURE 3.6 —Turret Electrical Ins
Page 105 and 106:
FIGURE 3.7- Lower Control Box Assem
Page 107 and 108:
FIGURE 3.8—Electrical Box Assembl
Page 109 and 110:
FIGURE 4.1—Lift Installation_5ITE
Page 111 and 112:
NOTES54MANUAL 92323-003SEPTEMBER 19
Page 113 and 114:
FIGURE 5.2—Aluminum Boom Assembly
Page 115 and 116:
FIGURE 5.3—Boom Extension Cylinde
Page 117 and 118:
FIGURE 5.4—Boom Extension Cylinde
Page 119 and 120:
FIGURE 5.5—Master Leveling Cylind
Page 121 and 122:
FIGURE 5.6—Slave Leveling Cylinde
Page 123 and 124:
FIGURE 5.7—Slave Leveling Cylinde
Page 125 and 126:
FIGURE 5.8—Holding Valve Assembly
Page 127 and 128:
FIGURE 5.9—Boom Hydraulic Install
Page 129 and 130:
FIGURE 5.10—Hose Installation Dia
Page 131 and 132:
FIGURE 5.1 1 —Track Assembly42567
Page 133 and 134:
FIGURE 6.1 —Platform Installation
Page 135 and 136:
FIGURE 6.2—Platform AssemblyREF.
Page 137 and 138:
NOTES80MANUAL 92323-003SEPTEMBER 19
Page 139 and 140:
FIGURE 6.4—Platform Hydraulic Ins
Page 141 and 142:
FIGURE 7.1 —Kubota Diesel Engine
Page 143 and 144:
FIGURE 7.1B—Kubota D850-B2 Diesel
Page 145 and 146:
'. ..... • • •• •••
Page 147 and 148:
FIGURE 7.3—Strobe Light Assembly
Page 149 and 150:
FIGURE 7.5—Dual Fuel Tank Assembl
Page 151 and 152:
FIGURE 7.7—Dual Fuel Tank Assembl
Page 153 and 154:
FIGURE 7.9—Motion Alarm Assembly
Page 155 and 156:
FIGURE 7.11-110-Volt Line to Platfo
Page 157 and 158:
FIGURE 7.13—Self-Closing Platform
Page 159 and 160:
FIGURE 7.15—Platform-Mounted Work
Page 161 and 162:
i'',so,37171• Li__ :.:',E .-ijBS
Page 163 and 164:
CABLE TO PLATFORM - EF ONLY CABLE T
Page 165:
•58 65A20— —HEAD/TAIL L;SHTS
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38AG OMP #92323.pdf - MinnPar

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