38AG OMP #92323.pdf - MinnPar

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•BCrRENOTH ( T IOF LOAD INGRADE (195,)GRADE 5STRESSSIZE BASIC AREAMAJOR Mal28■ 33E1v3LY TORQUELOAD01A 1)5-c00 DRY R 150 LUB 1831 R-.200 DRY4-40 1120 . 006 12 151‘4 1150M 112018 1N/L83 6 1N/L83 5404-48 ..20 0064 120h4 85h4;150M112011/1IN/L83 7 IN/LBS6-32 HI380 00909 120M1f — 1150M1120M u1 0 IN/L133 12 IN/LBS®4 .1380 ® 01015 120M1 50M1120Mi 4s 13 IN/1_83 920 Z5 IN/L83 19 IN/LBS8-32 I 1640 rtthnIA30 IN/LBS 22 IN/L133 1260 41 IN/1.33 31 IN/LBS1111111111111111ILzUMIJMI 944.t 31 IN/LEIS 23 !NABS 120 43 IN/LBS 32 IN/LBS19 0 I ZOM150,A 120M 1120 43 IN/L83 32 IN/L83 1580 80 IN/LBS 45 IN/LBS1900 02000 12mAl01.41120M! 1265 49 IN/LBS 38 IN/LBS 1800 88 INIUM 51 IN/LBS1/4-20 2500 $. 0316COM I1ZOMI 2020 8 FT/LBS 75 IN/LBS Z880 12 FT/L113 9 FT/LBS1/4-28 2.500 1. 038 I OM11ZOMI 20 10 FT/LBS 88 IN/LBS 3280 14 FT/LBS 10 FT/LBS5/18 - i8 2125 I.Q5Z )5M 1150/41120W, 33 ,-.0 17 FT/LBS 13 FT /LBS 4720 5 FT/L153 16 FT/LBS5/16-243/8-16.3125 r.-6.7100 tI4V1641 d5M 1150L411201. 2750 .0775011ZOM1 85M 1150M1120M t 4019 FT/LBS30 FT/LBS14 FT/LBSZ3 FT/LBS52207000 43 T/L133ZO FT/LBS35 FT /LBS -3/8-2-1 .3750 .08780 120M 85M 1150M11ZOM 5800 35 FT/LBS I 25 FT7900 50 FT/1153 35 FT/LBS7/17-14 1 .43757/18-20 I .437510630 120M 85M 1150M1120M1 680011870 120M 85M 1150M1120M1 755050 FT/LBS55 FT/LBS35 FT/LBS40 FT/LBS9550 70 FT/LBS 55 FT/LBS1/Z-13 .5000120M$851.4 1150141120M 9050 75 FT/L830700 80 FT/LBS 60 FT /LBS2750 110 FT/LBS4400 120 FT/LBS 90 FT/LBS8400 150 FT/LBS 110 FT/LBS8250 170 FT/LBS 130 FT/LBS,1 / Z- 20 . 5000 15990 85M 1150).41120M 10700 90 FT/LBS 65 FT/LBS85M 15014 120M 1 11800 110 FT/LBS 80 FT/LBS9/ 1111- 18 . 56z5 .z0300 120M 85k4 150M 120M 12950 120 FT/LBS 90 FT /L8SU 8-11 IIMNUEZ4 85M 150/441120M 14400 150 FT/LBS 110 FT/LBS 20350 220 FT/LBS 170 FT/1.83.6250 . 25800 MEM 85M 1501441120M1 16950 180 FT/LBS 130 FT/LBS180 FT/LBS280 FT/L83 ZOO FT/LBS 0100 380 FT/ILM 280 FT /LBS220 FT/LBS 33600 1420 FT/LBS 320 FT/LBS390 FT/LBS 41800 ' ZS 460 FT/LBS430 FT/LBS 45800 I 860 I580 FT/LBS 54500 1 900 FT/L153 880 FT/LBS630 FT/LBS 1 59700 11000 FT/LBS 740 FT/LBS600 FT/LBS 66700 280 FT/LBS 960 FT/LBS1/8 - 12 11.1250 1 851500 105M 1 74M 115nu Ii7oh4 47500 880 FT/LBS 680 FT/LBS 770001 440 FT/LBS 1080 FT/LBS1/4-7.25001 969001105M1 74M 1151 120 FT/LB87200 1820 FT/L83 1350 FT/LBS96800 -. 1/4- 1211 . 2500I 0730 t105M 74h4 t1501411ZOM m 11248 FT/L83 420 FT/LBS2000 FT/LBS 1500 FT/LBSJim •A 11.37" v . ,j474)4 i15014i1ZOM nri 468 FT/LBS 1001FT/LBS 104000 2380 FT/LB.,105M 74M 115 - 1ZOM UUU Jew FT/L83 1250 FT/LBS 118400 !ZO FT/L113 2040 FT/LBS1 / 2-6 .A 150 105M 74M 115 1120M 000 1 940 FT/LBS 460 FT/LBS 126500 3160 FT/LBS 2360 FT/LBSIi. 5%Mn 1105M 1 74M 115- 4120k41 &InT &BS 142200 3560 FT/LBS 2660 FT/LBSOTES:1 . THIS CHART SHOWS STANDARD BnLT TORQUESTO E3 'F LIED UNLESS OTHER' IE SPECIFIEDa. CLAMP LOAD = 7h X PROOF X STkESS AR_3 . TORQUE (FL) = R 0 TR = . ZOO FOR DRY CONDITIONSR = . 130 FOR LUB CONDITIONSLUB CONDITIONS a NCLUDES LUBRICANTS, LUBRIZING,PLATING AND H/V.L.)ENEE) WASHERS .D = NOMINAL 2IAMETEER IN INCHEST DESIRED CLAMP LOAD IN pouNo
APPENDIX EIAILSO/011111CALAVAR CORPORATIONT( RCI C7 3, Suggested assembly torques in 7eat-. ounci.(* Values in Inch-Pounds)The tai_r_for anriProperty Class 8.8 Property Class 9.8 PropAy Class 10.C..' .-)roperty C ass 12.9DIAMETERDryThreadsLubricatedThreadsDryThreadsLubricatedThreadsDryThreadsLubricatedThreadsDryThreadsLubricatedThreadsM438.5k 24*53* 32.5M6180* 109*M8`L 37 22M10i4:1292 55 127 76L.;16116 69 146 89 203 12218u 08 230 38 316 19035L-,167 617 370M24562 .237 609 38f 775 465 `.06 '40M30 1111 1210 726 1E0 1271=IL
Page 1 and 2: BOOM-SUPPORTEDELEVATING WORK PLATFO
Page 4 and 5: CALAVAR CORPORATIONBOOM-SUPPORTEDEL
Page 6 and 7: TABLE OF CONTENTSINTRODUCTIONTABLE
Page 8 and 9: C. PLATFORM AND UPPER The slope sen
Page 10 and 11: B. UPPER CONTROLS, GAS &DIESEL POWE
Page 12 and 13: B. UPPER CONTROLS,ELECTRIC POWERThe
Page 14 and 15: On electric models, the turret may
Page 16 and 17: APPENDIX: DECALS ILLUSTRATION47AG 4
Page 18 and 19: CA la R.VA RCALAVAR CORPORATIONCond
Page 22 and 23: CONDOR® MODEL 38AGBEGINNING WITH S
Page 24 and 25: CHECK-OUT INSTRUCTIONThe following
Page 26 and 27: CA EWA 14CALAVAR CORPORATIONCondor
Page 28 and 29: Effective January 1, 1993WARRANTY P
Page 30 and 31: D. PROCESSING OF CLAIMDuring the Wa
Page 32 and 33: CONDOR® Model 38AG Serial Number L
Page 34 and 35: OEM Drive Controller Adjustment Pro
Page 40 and 41: This catalog covers:FD620D-[1S03PAR
Page 42 and 43: This catalog covers:FD620D- fl so3G
Page 44 and 45: This catalog covers:SO3GRIDThi s gr
Page 46 and 47: Thi s catalog covers:FD620D- Q 203G
Page 48 and 49: This catalog covers:F0620D- LI S03G
Page 50 and 51: GRI D nu.This catalog covers:FD620D
Page 52 and 53: GRI D Nu.This catalog covers:FD62OD
Page 54 and 55: GRI D NO.This catalog covers:Thi s
Page 58 and 59: CONDOR® MODEL 38AG—Serial Number
Page 60 and 61: FIGURE A—Serial Number LocationST
Page 62 and 63: FIGURE B—Recommended Spare Parts
Page 64 and 65: FIGURE C—How to Order PartsiL3icc
Page 66 and 67: FIGURE 1.1—Final Assembly765432IT
Page 68 and 69: FIGURE 1.2—Decals InstallationITE
Page 70 and 71: FIGURE 1.3—Cover Installation20 2
Page 72: FIGURE 2.1—Carriage AssemblyITEM
Page 75 and 76: FIGURE 2.3—Drive Installation (Tw
Page 77 and 78: FIGURE 2.3A—Torque Hub Assembly35
Page 79 and 80: FIGURE 2.3B—Drive Motor AssemblyI
Page 81 and 82: FIGURE 2.4—Wheels InstallationITE
Page 83 and 84: FIGURE 2.6 — Carriage Hydraulic I
Page 85 and 86: FIGURE 2.7—Hydraulic Tank Assembl
Page 87 and 88:
FIGURE 2.9—Series/Parallel Drive
Page 89 and 90:
FIGURE 2.11 —Speed Control (2-Pos
Page 91 and 92:
FIGURE 2.12—Kawasaki Gasoline Eng
Page 93 and 94:
FIGURE 3.1 —Turret Installation36
Page 95 and 96:
FIGURE 3.2 Rotation Installation38M
Page 97 and 98:
FIGURE 3.3—Rotation Gearbox Assem
Page 99 and 100:
FIGURE 3.5—Turret Hydraulic Insta
Page 101 and 102:
FIGURE 3.5 — Turret Hydraulic Ins
Page 103 and 104:
FIGURE 3.6 —Turret Electrical Ins
Page 105 and 106:
FIGURE 3.7- Lower Control Box Assem
Page 107 and 108:
FIGURE 3.8—Electrical Box Assembl
Page 109 and 110:
FIGURE 4.1—Lift Installation_5ITE
Page 111 and 112:
NOTES54MANUAL 92323-003SEPTEMBER 19
Page 113 and 114:
FIGURE 5.2—Aluminum Boom Assembly
Page 115 and 116:
FIGURE 5.3—Boom Extension Cylinde
Page 117 and 118:
FIGURE 5.4—Boom Extension Cylinde
Page 119 and 120:
FIGURE 5.5—Master Leveling Cylind
Page 121 and 122:
FIGURE 5.6—Slave Leveling Cylinde
Page 123 and 124:
FIGURE 5.7—Slave Leveling Cylinde
Page 125 and 126:
FIGURE 5.8—Holding Valve Assembly
Page 127 and 128:
FIGURE 5.9—Boom Hydraulic Install
Page 129 and 130:
FIGURE 5.10—Hose Installation Dia
Page 131 and 132:
FIGURE 5.1 1 —Track Assembly42567
Page 133 and 134:
FIGURE 6.1 —Platform Installation
Page 135 and 136:
FIGURE 6.2—Platform AssemblyREF.
Page 137 and 138:
NOTES80MANUAL 92323-003SEPTEMBER 19
Page 139 and 140:
FIGURE 6.4—Platform Hydraulic Ins
Page 141 and 142:
FIGURE 7.1 —Kubota Diesel Engine
Page 143 and 144:
FIGURE 7.1B—Kubota D850-B2 Diesel
Page 145 and 146:
'. ..... • • •• •••
Page 147 and 148:
FIGURE 7.3—Strobe Light Assembly
Page 149 and 150:
FIGURE 7.5—Dual Fuel Tank Assembl
Page 151 and 152:
FIGURE 7.7—Dual Fuel Tank Assembl
Page 153 and 154:
FIGURE 7.9—Motion Alarm Assembly
Page 155 and 156:
FIGURE 7.11-110-Volt Line to Platfo
Page 157 and 158:
FIGURE 7.13—Self-Closing Platform
Page 159 and 160:
FIGURE 7.15—Platform-Mounted Work
Page 161 and 162:
i'',so,37171• Li__ :.:',E .-ijBS
Page 163 and 164:
CABLE TO PLATFORM - EF ONLY CABLE T
Page 165:
•58 65A20— —HEAD/TAIL L;SHTS
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