13.07.2015 Views

USDT 2004 Differential Controller - Thermomax Technologies

USDT 2004 Differential Controller - Thermomax Technologies

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Miniaturized terminal blocks are used for making wiring connections. The wire isheld in place within the terminal with screw that provides excellent contactwithout damage to the wire.Sensor Cable Connection: Use up to an 18 AWG stranded wire to connect thesensor cables to the unit. The S1 terminal should be connected to the collectorsensor (higher temperature); the S2 terminal is designated for the tank sensor(lower temperature). And the S3 terminal is reserved for the advanced usage ofthe unit such as third temperature sensor (in program mode 1), flow meter, lowinsolation start, or second tank temperature monitoring in other programmingmodes.P ower Connections: A small blade screwdriver may be used to fastenminiaturized terminal block screws while the corresponding wire isinserted.NOTE 1: Always disconnect the controller from power supply beforeopening the housing.NOTE 2: The controller should be properly grounded. Flexible wires, 18/3 AWG(gauge/conductor) simplify connection to the terminals. The power terminalblock will accommodate wi re sizes to 14 AWG. All other connections should besecured and adequately tightened, as loose power connections will over-heat,and may cause fire.NOTE 3: It is important that the specified output loads (245 Watts) are notexceeded. Where these loads expect to exceed, external relays must be used. Itis good practice to install a 3 amps in-line fuse to protect controller and pump.Always keep power cables away from sensor cables and other low voltage signalcables.NOTE 4: To protect against lightning damage, the system must be groundedaccording local regulation. Sensor failures due to the weather or electrostatic aremostly due to poor grounding.NOTE 5: If step-down transformer is not mounted on the circuit board, the unitshould be powered by a 24 VDC. A step-down transformer can be used alsoinstead of DC power source; however, the open circuit voltage of the AC sourcemust be below 24 VAC.8

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