C Si Ni Cr V Ti Ta Sc Li Sr Zr Fe Cu Zn Sn B Al Ce U Mn Mo Nb Sb
C Si Ni Cr V Ti Ta Sc Li Sr Zr Fe Cu Zn Sn B Al Ce U Mn Mo Nb Sb
C Si Ni Cr V Ti Ta Sc Li Sr Zr Fe Cu Zn Sn B Al Ce U Mn Mo Nb Sb
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The market prospects have improved substantially over the past twelve<br />
months. The division exited 2010 with an order backlog substantially<br />
higher than at the end of 2009. The improved 2010 order backlog and<br />
a positive book to bill ratio of 1.14x reinforce the positive developments<br />
in the market. Demand is expected to grow moderately in 2011.<br />
The Engineering Systems Division acquired an initial 30% stake in Dynatech Furnaces (Mumbai)<br />
Private Ltd, a provider of heat treatment furnaces, in order to gain entry into the Indian market.<br />
ESD will increase its ownership in Dynatech to 100% by 2015. The Dynatech investment, a key<br />
part of the division’s long term strategy, will enable the Engineering Systems Division to serve<br />
fast growing markets in India such as tool-steel, automotive, aerospace and nuclear industry. The<br />
division will also utilize Dynatech’s cost competitive production resources to produce certain heat<br />
treatment furnaces as well as provide local engineering and service support, which is a key factor<br />
for the Indian market.<br />
End Markets<br />
ESD’s principle products and services include vacuum furnace systems and operating facilities<br />
providing vacuum furnace services for the treatment of sophisticated industrial materials. The<br />
unit designs, engineers and produces vacuum furnace systems for metallurgical applications including<br />
melting high purity and sophisticated metals and alloys, heat treatment and high pressure<br />
gas quenching, precisions casting, turbine blade coating and sintering applications. The majority<br />
of products produced by these systems are the basis for critical components used in aerospace,<br />
electronics, energy, specialty metal and chemical applications. We use management estimates<br />
and consistent assumptions for the following remarks on segmental end markets.<br />
The division achieved its best quarterly order intake in two years during the fourth quarter<br />
2010. The division generated a 1.59x book to bill ratio and saw improved activity in all of its end<br />
markets. As in 2009, Asia was the most important market with 45% of order intake. Order intake<br />
in Asia was dominated by China, with a particular emphasis on vacuum furnaces used in the<br />
solar, specialty steel and titanium industries. North America and Europe accounted for the balance<br />
of the order intake with 27% and 28%, respectively. In the North American market, nuclear<br />
systems and the Own & Operate facilities were the most significant contributors. Order intake in<br />
Europe was dominated by the specialty steel, superalloys and aerospace industries.<br />
Energy<br />
Solar and Power Generation<br />
ESD produces a variety of vacuum furnaces for specialty steels and super alloys widely used for<br />
power generation. Sales of DSS furnaces accounted for 33% of revenue down from 54% in 2009.<br />
Order intake for solar increased by 98% to $81.1 million in 2010. Demand for solar furnaces increased<br />
by the end of the year, however, is still considered volatile since Chinese imitators have<br />
begun to enter the market. In order to protect the market share, the division developed the next<br />
generation of DSS furnace, the SCU600plus which has over 30% lower operating costs per ingot<br />
produced. The SCU600plus is currently in final testing for commercialization roll out in 2011.<br />
AMG acquired intellectual property and manufacturing assets related to <strong>Mo</strong>no2 solar casting<br />
technology from BP Solar International Inc. This proprietary technology is used to produce high<br />
efficiency monocrystalline silicon ingots in standard SCU furnaces using a variety of feedstock,<br />
including poly silicon and upgraded metallurgical silicon. This new process will offer a unique<br />
28 Report of the Management Board | Engineering Systems Division