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INSIDE MANUFACTURING<br />

Composites upgrade<br />

marine infrastructure<br />

Hurricane-durable docks<br />

When the city of Jacksonville, FL, US, needed to<br />

create new marine infrastructure just upriver of the<br />

Pilots Pier near the mouth of the St. Johns River,<br />

Jacksonville-based Register Marine capitalized on<br />

previous dock-building experience to build these<br />

new fixed and floating docks for the Jacksonville<br />

Fire & Rescue Department (JFRD) Station 40 facility.<br />

Source | Auld & White / Photo | AeroPhoto<br />

All-composite docks best concrete in cost and time and aim toward<br />

future fastener-less construction for greater savings and sustainability.<br />

By Ginger Gardiner / Senior Editor<br />

» In 2007, the St. Johns River Bar Pilots, who ensure the safe navigation<br />

of ships in transit between open seawater and the Port of<br />

Jacksonville, FL, US, needed to replace the T-head for the pier used<br />

to dock its two 22m-long pilot vessels. Licensed by the US Coast<br />

Guard and the State of Florida, the St. Johns Pilots assist local,<br />

state and federal authorities with seaport development and port<br />

security.<br />

The crumbling concrete structure that had formed the T-head<br />

for 26 years actually collapsed into the river while final details for<br />

its replacement were still under discussion. At that time, the Pilots<br />

chose an all-composite system for the new dock. Designed and<br />

installed by Register Marine (Jacksonville, FL, US), it included glass<br />

fiber-reinforced composite pilings, structural frames and deck,<br />

all joined with methyl methacrylate adhesive as well as stainless<br />

steel bolts and fasteners. The new composite dock was designed<br />

to withstand 74-95 mph winds, per Category 1 hurricane requirements,<br />

as well as to provide enough energy absorption to prevent<br />

damage to the pier structure as the pilot vessels dock.<br />

So it was that at the end of 2011, when the city of Jacksonville<br />

needed to create new marine infrastructure just upriver of the<br />

Pilots Pier near the mouth of the St. Johns River, that earlier experience<br />

helped Register Marine offer a solution to a much more<br />

demanding dock design.<br />

Category 3 capability<br />

Through the Jacksonville Port Authority, the city had federal<br />

funding via a Homeland Security grant to build a new facility that<br />

could survive a Category 3 hurricane and then offer immediate<br />

response as the storm receded. The result, Jacksonville Fire &<br />

Rescue Department (JFRD) Station 40, had been built not only<br />

62 SEPTEMBER 2015<br />

CompositesWorld

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