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INSIDE MANUFACTURING<br />
Composites upgrade<br />
marine infrastructure<br />
Hurricane-durable docks<br />
When the city of Jacksonville, FL, US, needed to<br />
create new marine infrastructure just upriver of the<br />
Pilots Pier near the mouth of the St. Johns River,<br />
Jacksonville-based Register Marine capitalized on<br />
previous dock-building experience to build these<br />
new fixed and floating docks for the Jacksonville<br />
Fire & Rescue Department (JFRD) Station 40 facility.<br />
Source | Auld & White / Photo | AeroPhoto<br />
All-composite docks best concrete in cost and time and aim toward<br />
future fastener-less construction for greater savings and sustainability.<br />
By Ginger Gardiner / Senior Editor<br />
» In 2007, the St. Johns River Bar Pilots, who ensure the safe navigation<br />
of ships in transit between open seawater and the Port of<br />
Jacksonville, FL, US, needed to replace the T-head for the pier used<br />
to dock its two 22m-long pilot vessels. Licensed by the US Coast<br />
Guard and the State of Florida, the St. Johns Pilots assist local,<br />
state and federal authorities with seaport development and port<br />
security.<br />
The crumbling concrete structure that had formed the T-head<br />
for 26 years actually collapsed into the river while final details for<br />
its replacement were still under discussion. At that time, the Pilots<br />
chose an all-composite system for the new dock. Designed and<br />
installed by Register Marine (Jacksonville, FL, US), it included glass<br />
fiber-reinforced composite pilings, structural frames and deck,<br />
all joined with methyl methacrylate adhesive as well as stainless<br />
steel bolts and fasteners. The new composite dock was designed<br />
to withstand 74-95 mph winds, per Category 1 hurricane requirements,<br />
as well as to provide enough energy absorption to prevent<br />
damage to the pier structure as the pilot vessels dock.<br />
So it was that at the end of 2011, when the city of Jacksonville<br />
needed to create new marine infrastructure just upriver of the<br />
Pilots Pier near the mouth of the St. Johns River, that earlier experience<br />
helped Register Marine offer a solution to a much more<br />
demanding dock design.<br />
Category 3 capability<br />
Through the Jacksonville Port Authority, the city had federal<br />
funding via a Homeland Security grant to build a new facility that<br />
could survive a Category 3 hurricane and then offer immediate<br />
response as the storm receded. The result, Jacksonville Fire &<br />
Rescue Department (JFRD) Station 40, had been built not only<br />
62 SEPTEMBER 2015<br />
CompositesWorld