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CPT International 04/2014

The leading technical journal for the global foundry industry – Das führende Fachmagazin für die weltweite Gießerei-Industrie

The leading technical journal for the
global foundry industry – Das führende Fachmagazin für die
weltweite Gießerei-Industrie

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Figure 5: Hot chamber die casting machine DAW 20 F<br />

C<br />

M<br />

Y<br />

CM<br />

MY<br />

CY<br />

CMY<br />

K<br />

Figure 6: Die casting machine DAW 20 F with Speed-T technology<br />

At such an optimized cell, a conventional<br />

die casting machine with 200 kN locking<br />

force can even cast with a cycle of 3.7<br />

s. Using a 12-cavity die with self-degating<br />

this means that more than 11 000 parts<br />

were produced per hour.<br />

At the same time, furnace systems are<br />

used with high-quality insulation, that<br />

save a further 12 % of the melting energy<br />

compared to the state-of-the-art. The<br />

advantages of such a procedure are:<br />

» A very high productivity<br />

» Less die damages through secure monitoring<br />

of part removal from the die<br />

» Less lubricant and still a uniform process-oriented<br />

spray of lubricants<br />

» Lowest energy losses in melting area<br />

All that does not only mean to produce<br />

more profitable but also more environmentally<br />

conscious and more resource<br />

efficient.<br />

Peripheral devices in the modern die<br />

casting process<br />

Die tempering:<br />

The die casting process is a process<br />

dominated by the thermal balance of

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