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CPT International 04/2016

The leading technical journal for the global foundry industry – Das führende Fachmagazin für die weltweite Gießerei-Industrie

The leading technical journal for the
global foundry industry – Das führende Fachmagazin für die
weltweite Gießerei-Industrie

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Figure 2: Original (left) and optimized version (right) of the casting layout<br />

Figure 3: The ,Hot-Spot FSTime’ quality criterion shows that the process is not robust (left). ‚Hot-Spot FSTIME‘ after<br />

changing the casting layout (right)<br />

during filling was observed, which led<br />

to a higher risk of sand inclusions.<br />

To also solve this problem, the impact<br />

of an additional overflow and various<br />

geometries for gating and feeding<br />

had to be checked. Through traditional<br />

simulations, this would have resulted<br />

in several versions and a lot of manual<br />

work, but the experts at SSF made<br />

use of the new metho dology of Autonomous<br />

Optimization in MAGMA 5 ,<br />

which played a crucial role in finding<br />

the optimal design (Figures 2 and 3).<br />

The optimization parameters were<br />

parametric geometries for the feed-<br />

Casting Plant & Technology 4/<strong>2016</strong> 35

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