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Protection of Fuel Tanks Safety ahead! - GL Group

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INDUSTRIAL SERVICES | PIPELINES<br />

Smart Pigs on a Mission<br />

Robots check pipelines for corrosion, ruptures and deformation<br />

Global demand for energy is set to rise sharply over<br />

the coming 25 years. The International Energy Agency<br />

(IEA) expects an average annual growth rate <strong>of</strong> 1.7<br />

per cent until 2030, with renewable energies and natural<br />

gas identified as having particularly strong potential for<br />

growth. The implications for the latter energy source are<br />

that facilities will become larger and more expensive and<br />

that projects will become increasingly international.<br />

Venezuela and Colombia, for instance, recently started<br />

building a joint gas pipeline which will first link the two<br />

countries and then be extended to Panama. The costs are<br />

estimated at US$ 335 million. Similarly, the Nabucco gas<br />

pipeline, the construction <strong>of</strong> which is scheduled to begin<br />

in 2008, will provide Europe with access to the vast<br />

gas reserves <strong>of</strong> the Caspian region. The pipeline is due to<br />

be phased into operation from 2011 and planned to carry<br />

some eight billion cubic metres <strong>of</strong> gas per year initially,<br />

with the figure expected to rise to as much as 30 billion<br />

44 nonstop 4/2006<br />

cubic metres in 2018. Investment costs amount to EUR 4.6<br />

billion.“ The more gigantic and expensive a project is, the<br />

more costly it becomes to check the plans and drawings<br />

and to verify the strength calculations for the pipeline and<br />

its components”, explains Ulrich Adriany, an expert on onshore<br />

pipelines at Germanischer Lloyd Oil & Gas (<strong>GL</strong>O).<br />

Target: Maximum Reliability<br />

He specializes in an inspection method using a device<br />

known in the jargon as a“smart pig”. The term refers to an<br />

inspection robot that performs the important task <strong>of</strong> detecting<br />

corrosion, ruptures and deformation <strong>of</strong> petroleum<br />

and natural gas pipelines. Adriany observes that this used<br />

to take weeks, but can now be done in a matter<br />

Simulation:<br />

<strong>of</strong> hours.<br />

Das<br />

After the current condition <strong>of</strong> a pipeline<br />

Schiffshebewerk<br />

is assessed, <strong>GL</strong>O<br />

des<br />

Staudamms.<br />

evaluates the residual risk using special IT tools. Early detection<br />

and elimination <strong>of</strong> weaknesses not only improves<br />

safety, but also increases the life <strong>of</strong> the pipeline. With<br />

PIPELINE. Regular maintenance<br />

enhances safety<br />

and extends the life circle.

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