Le Courageux - CMC-Versand

Fig. 167
- The winch end-plates are made by gluing parts 6.1 and
6.2 together with their edges flush. Use the shaft 6.5 to
centre the parts. Remember to make one right and one
left winch end-plate.
Fig. 168
- Glue the prepared end-plates to the winch base 6.3,
maintaining the 1 mm spacing at both ends - see arrow.
- Glue the brake band supports 6.4 at both ends.
Figs. 169 and 170
- Glue the frame 6.6 to the end-plates and the winch base.
- Glue the angle iron rails 6.7 in place.
- Glue the angle iron rails 6.8 and 6.9 to the frame 6.10,
taking care to keep them at right-angles.
Figs. 171 and 172
- Glue the roller brackets 6.11 and 6.12 to the angle iron
rails.
- Cut the rollers 6.13 and 6.14 to length and glue them to
the roller brackets.
- Glue the bushes 6.15 and the rack 6.16 to the upper angle
iron rail.
Figs. 173 and 174
- Add parts 6.18 - 6.21 to the gearbox 6.17 in the order of
the part numbers.
- Centre the gearbox on the winch base, using the shaft 6.5
as a positioning aid.
- Glue the gearbox to the structure as shown.
Le Courageux
- Place the guard fairing 6.22 on the rack 6.16 in order to
determine the level of the 2 mm Ø hole.
- Drill the 2 mm Ø hole, cut the shaft 6.23 to length, and
glue it in the hole.
Fig. 175
- Glue the guard fairing and the shaft to the winch.
Fig. 176
- Note: use the shaft to centre the parts when gluing the
discs together.
- The first stage in making the winch drums is to glue the
centring discs 6.24 to the outer discs 6.25.
- Glue the cylinders 6.26 between the discs.
- Complete the drums by adding the flanged discs 6.27 and
the brake discs 6.28.
- Glue the spacer discs 6.29 on both sides of the drums.
Fig. 177
- Temporarily install the winch drums and the shaft 6.5 in
the winch; do not glue the shaft at this stage.
Fig. 178
- Bend the brake bands 6.30 to the shape shown, and drill
a 2 mm Ø hole in one end of each.
Figs. 179 and 180
Assembly and operating instructions
- Bend the support rods 6.31 to the shape shown, and solder
them to the tubular rivets 6.32.
- Remove the drums from the winch. Fit the brake bands
6.30 in the brake band supports 6.4.
18
- Install the drums and shaft once more.
No.
1025
- Fit the screw 6.33 through the handwheel 6.34 and the
tubular rivet 6.32, and fit a nut 6.35 on the other end to
hold the assembly together.
- Slide the screw through the brake band and add the
second nut. Repeat with the second brake band and support.
- Mark and drill the 1.5 mm Ø holes for the supports in the
winch end-plates.
- Glue the supports in the holes, but do not glue the shaft
and drums.
Fig. 181
- Fix the capstan heads 6.36 on both ends of the shaft with
a drop of glue.
- Glue the plinth rails 6.37 and 6.38 to the underside of the
winch base.
Fig. 182
- Temporarily place the winch on the deck, but do not glue
it at this stage.