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16 NEWS Mustertext<br />

2 4 | 06-2008 12-2009 APT <strong>ALU</strong>MINIUM NEWS<br />

Alcoa and COMAC Explore<br />

Leading Technology Solutions<br />

for C919, China’s Largest Passenger<br />

Aircraft<br />

A prototype of COMAC's C919 passenger jet was on display<br />

at the Asian Aerospace '09 in Hong Kong last month. Alcoa<br />

and COMAC are jointly exploring technology solutions for<br />

the design and development of the new 190-seat aircraft<br />

Alcoa and Commercial Aircraft<br />

Corporation of China<br />

Ltd. (COMAC) are jointly<br />

exploring leading technology<br />

solutions for the design<br />

and development of China’s<br />

new, large passenger jet, the<br />

C919. Through a technology<br />

cooperation agreement, the<br />

two companies are examining<br />

advanced aluminium<br />

structural concepts, designs<br />

and alloys to create the 190seat<br />

aircraft.<br />

“We are working closely<br />

with COMAC to develop a<br />

tailored solution that will<br />

meet COMAC’s goal of creating<br />

a globally competitive,<br />

high-performance, economical<br />

commercial airliner,” said<br />

Helmut Wieser, Alcoa executive<br />

vice-president and group<br />

president Global Rolled Products<br />

and Asia. The aircraft will<br />

be assembled in Shanghai, but<br />

will source parts and components<br />

globally.<br />

“The C919 will be the<br />

largest passenger jet to be<br />

produced in China. Our goal<br />

is to design an efficient, highperformance<br />

structure that<br />

will compete in the global<br />

aerospace market. Therefore,<br />

it is imperative that we look<br />

at design alternatives and<br />

collaborate with innovative<br />

materials technology leaders<br />

like Alcoa,” said Wu Guanghui,<br />

chief designer of the C919<br />

program and vice president of<br />

COMAC.<br />

A prototype of the C919<br />

was displayed at the Asian<br />

Aerospace International<br />

Expo and Congress in Hong<br />

Kong in September 2009.<br />

There is strong market interest<br />

for this aircraft based on<br />

China’s expected long-term<br />

growth in global passenger<br />

traffic demand. The C919 is<br />

expected to take its first flight<br />

in 2014 and enter service in<br />

2016.<br />

Alcoa has 15 locations<br />

throughout China. Offices<br />

and plants are located in<br />

Beijing, Shanghai, Qinhuangdao,<br />

Kunshan, Suzhou,<br />

Guangzhou and Hong Kong.<br />

Alcoa’s advanced alloys and<br />

materials are used on China’s<br />

first home-produced regional<br />

jet, the ARJ21-700.<br />

www.alcoa.com/aerospace<br />

www.alcoa.com<br />

Ebner receives<br />

order for pusher<br />

furnaces from<br />

Shandong Nanshan<br />

Shandong Nanshan Aluminium<br />

Co. Ltd recently<br />

signed another contract<br />

with Ebner, a leading producer<br />

of heat treatment<br />

facilities, for two ‘Hicon’<br />

pusher furnace facilities to<br />

homogenise and reheat aluminium<br />

ingots.<br />

The entire facility will then<br />

consist of four Hicon pushertype<br />

furnaces. Each furnace<br />

can heat-treat 25 ingots<br />

with a maximum combined<br />

net weight of 750 tonnes.<br />

The ingot handling system,<br />

already commissioned for the<br />

first two furnaces in 2006, will<br />

be expanded to serve the two<br />

new furnaces as well. As with<br />

the existing facilities, the new<br />

one will be equipped with a<br />

state-of-the-art automation<br />

system with integrated ingot<br />

tracking and ingot temperature<br />

measuring to enable fully<br />

automatic operation.<br />

The facility will be turnkey<br />

installed by Ebner. Commissioning<br />

of the facility is scheduled<br />

for the end of 2010.<br />

www.ebnerfurnaces.com<br />

Photo: Business Wire<br />

Rusnano and Alcoa Sign a<br />

Memorandum of Understanding<br />

Alcoa president and CEO<br />

Klaus Kleinfeld and Rusnano<br />

CEO Anatoly Chubais<br />

have signed a memorandum<br />

of understanding to explore<br />

opportunities for applying<br />

nanotechnology in the aluminium<br />

industry.<br />

The two companies have<br />

identified several promising<br />

technical and commercial<br />

fields to begin pursuing<br />

together. These include<br />

off-shore oil and gas dril-<br />

ling systems, high-efficiency<br />

power transmission, nextgeneration<br />

lighting, energyefficient<br />

buildings and transportation<br />

systems and green<br />

packaging.<br />

The signing took place<br />

during a visit by a Rusnano<br />

delegation to Alcoa’s New<br />

York headquarters and the<br />

Alcoa Technical Center in<br />

Pittsburgh, Pennsylvania.<br />

Commenting on the<br />

results of the visit, Klaus<br />

Kleinfeld said: “This partnership<br />

with Rusnano offers<br />

great promise for Alcoa and<br />

the entire aluminium industry.<br />

Building on our existing<br />

investment and presence in<br />

Russia, we are proud to be a<br />

partner of the leading Russian<br />

nanotechnology institution.”<br />

Alcoa has been present in<br />

Russia since 1993. In 2005, the<br />

company purchased two leading<br />

aluminium fabricating<br />

facilities Alcoa SMZ (formerly<br />

the Samara metallurgical<br />

plant) and Alcoa Metallurg<br />

Rus (formerly Belaya Kalitva<br />

metallurgical production<br />

plant.). Alcoa has modernized<br />

the facilities, investing<br />

more than USD750 million<br />

in upgrades. Together with<br />

Rusnano, Alcoa continues<br />

that modernization with the<br />

new development of cuttingedge,<br />

advanced technologies<br />

for aluminium production in<br />

Russia.<br />

The Company anticipates<br />

the partnership will not only<br />

contribute to the increase in<br />

the aluminium products consumption<br />

in the country, but<br />

will also assist in diversifying<br />

and innovating the Russian<br />

economy.<br />

Rusnano CEO Anatoly<br />

Chubais stated: “Having been<br />

established in 2007, our cor-<br />

poration has occupied a very<br />

active position in working<br />

with the world’s leading companies<br />

and scientific institutions<br />

on developing and localizing<br />

the nanotechnologies in<br />

Russia. We work in cooperation<br />

with the most renowned<br />

Russian scientists and experts<br />

to identify and commercialize<br />

the innovative technologies<br />

that will take the Russian<br />

economy to the next level of<br />

development. I am confident<br />

that the memorandum of<br />

understanding that we signed<br />

with Alcoa, one of the global<br />

leaders in the production of<br />

aluminium and aluminium<br />

products, is a first step on the<br />

road to a very beneficial joint<br />

cooperation that will heavily<br />

rely on both parties’ expansive<br />

knowledge and expertise.<br />

With Alcoa, we are looking<br />

forward to the implementation<br />

of the concrete projects<br />

of bringing nanotechnologies’<br />

advantage for the creation of<br />

the new generation aluminium<br />

products for the Russian<br />

and export markets.”<br />

The Russian Corporation<br />

of Nanotechnologies (Rusna-<br />

Opening of the most modern plant<br />

for the production of aluminum profiles<br />

by Montana Tech Components AG<br />

Montana Tech Components<br />

AG, Menziken (Switzerland),<br />

opened the most<br />

modern production plant<br />

for aluminium profiles in<br />

Baia Mare in Romania. The<br />

plant was built to fulfil a<br />

long-term contract with<br />

EADS/Airbus Industries.<br />

Montana Tech Components<br />

AG (MTC) inaugurated<br />

on November 11, 2009<br />

together with its Romanian<br />

daughter company UAC<br />

Europe S.R.L a new production<br />

plant for aluminium profiles<br />

for the aerospace industry<br />

in Baia Mare/Dumbravita<br />

in the province Maramures in<br />

Romania. A 5-year long-term<br />

contract with Airbus Industries<br />

built the basis for the<br />

construction of the plant by<br />

the MTC division Aerospace<br />

& Industrial Components.<br />

The contract is supposed<br />

to gene-rate a yearly turnover<br />

of about EUR25 million and<br />

secures the base load from<br />

2010 on. The certification<br />

process by Airbus Industries<br />

is already partly finished. Also<br />

with Boeing the production<br />

of aluminium components<br />

may be set up.<br />

The production with the<br />

1 st press started in May 2009.<br />

Currently already three presses<br />

are running and the 4 th<br />

press will start in the beginning<br />

of 2010.<br />

The plant will have a yearly<br />

capacity of 2.000 tonnes at<br />

full use of capacity and holds<br />

a yearly turnover potential of<br />

about EUR30 million.<br />

The reason for the location<br />

was the wage costs which are<br />

15% less than in Switzerland.<br />

Klaus Sernetz, CEO the Montana<br />

Tech Components AG:<br />

„To be able to compete with<br />

international market prices<br />

we had to transfer the production<br />

to a low cost country.“<br />

The volume of the project<br />

amounts to EUR30 million in<br />

total. In 2010 a cast house will<br />

be built on the factory premise<br />

Alcan Automotive<br />

creates joint venture in China<br />

Alcan Engineered and<br />

Automotive Solutions<br />

(EAS), part of Alcan Engineered<br />

Products, signed a<br />

joint venture (JV) agreement<br />

with Changchun Engley<br />

Automobile Parts Co.<br />

Ltd (Engley).<br />

The JV company will be<br />

based in the northeastern<br />

Chinese city of Changchun<br />

with a second manufacturing<br />

plant located in Kunshan,<br />

close to Shanghai, to serve<br />

several car manufacturers<br />

in both the northern and<br />

southern regions of China.<br />

Alcan Automotive will be<br />

the majority shareholder and<br />

expects to start supplying<br />

products in late 2009.<br />

Alcan Engley Automotive<br />

Structures Co. Ltd will<br />

develop and produce crash<br />

management systems, instrument<br />

panel beams and other<br />

structural modules made of<br />

aluminium. The company<br />

sees a strong demand for<br />

its products, which help to<br />

develop the next generation<br />

of greener, more fuel-efficient<br />

cars in China and Asia.<br />

“China is posting double digit<br />

growth in car sales and will<br />

continue to offer exceptional<br />

growth opportunities for our<br />

engineered products in the<br />

coming years”, says Wolfgang<br />

Schmitz, president EAS.<br />

Through several project<br />

acquisitions in recent years,<br />

Alcan EAS has become a<br />

strong supplier of advanced<br />

lightweight solutions in<br />

Europe and North America.<br />

Incorporating the partnership<br />

with Engley is the next logical<br />

step to tackle the Chinese and<br />

Asian markets.<br />

no) was established in 2007<br />

to effect government policy<br />

in the field of nanotechnology.<br />

Rusnano co-invests in<br />

nanotechnology industry<br />

projects that have high commercial<br />

potential or considerable<br />

social benefit. Earlystage<br />

investment by Rusnano<br />

lowers the risks to partners in<br />

investment from the private<br />

sector.<br />

Rusnano participates in<br />

building nanotechnology<br />

infrastructure, provides educational<br />

programs, and supports<br />

the popularization of<br />

nanoscience and nanotechnology.<br />

To enable the Russian<br />

nanotechnology industry to<br />

strengthen its international<br />

links and to advance to the<br />

global market, Rusnano<br />

develops partnerships with<br />

the world’s leading nano-technology<br />

centers and organizes<br />

the annual Nanotechnology<br />

International Forum in<br />

Russia.<br />

www.rusnano.com<br />

www.alcoa.com<br />

and including this expansion<br />

the turnover shall be tripled<br />

over the next 3-4 years.<br />

Montana Tech Components<br />

AG (MTC) focuses on<br />

selected key technologies in<br />

global markets which show a<br />

particularly rapid growth and<br />

a strong growth potential in<br />

the medium term.<br />

Montana Tech Components<br />

AG wants to<br />

consistently further<br />

develop its three divisions<br />

Aerospace & Industrial Components,<br />

Metal Tech and Varta<br />

Micro Power.<br />

www.montanatechcomponents.com<br />

Engley, a Taiwan-owned<br />

enterprise, is headquartered<br />

in Changchun City, Jilin<br />

Province of China.<br />

In both Suzhou and<br />

Changchun, Engley has a<br />

strong production base for<br />

automotive parts and mould<br />

manufacturing. Engley is not<br />

only a supplier of steel and aluminium<br />

crash management<br />

and body-in-white modules,<br />

but is also the largest Chinese<br />

supplier of long glass fibre<br />

thermoplastic parts.<br />

www.alcan.com

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