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16 NEWS Mustertext<br />
2 4 | 06-2008 12-2009 APT <strong>ALU</strong>MINIUM NEWS<br />
Alcoa and COMAC Explore<br />
Leading Technology Solutions<br />
for C919, China’s Largest Passenger<br />
Aircraft<br />
A prototype of COMAC's C919 passenger jet was on display<br />
at the Asian Aerospace '09 in Hong Kong last month. Alcoa<br />
and COMAC are jointly exploring technology solutions for<br />
the design and development of the new 190-seat aircraft<br />
Alcoa and Commercial Aircraft<br />
Corporation of China<br />
Ltd. (COMAC) are jointly<br />
exploring leading technology<br />
solutions for the design<br />
and development of China’s<br />
new, large passenger jet, the<br />
C919. Through a technology<br />
cooperation agreement, the<br />
two companies are examining<br />
advanced aluminium<br />
structural concepts, designs<br />
and alloys to create the 190seat<br />
aircraft.<br />
“We are working closely<br />
with COMAC to develop a<br />
tailored solution that will<br />
meet COMAC’s goal of creating<br />
a globally competitive,<br />
high-performance, economical<br />
commercial airliner,” said<br />
Helmut Wieser, Alcoa executive<br />
vice-president and group<br />
president Global Rolled Products<br />
and Asia. The aircraft will<br />
be assembled in Shanghai, but<br />
will source parts and components<br />
globally.<br />
“The C919 will be the<br />
largest passenger jet to be<br />
produced in China. Our goal<br />
is to design an efficient, highperformance<br />
structure that<br />
will compete in the global<br />
aerospace market. Therefore,<br />
it is imperative that we look<br />
at design alternatives and<br />
collaborate with innovative<br />
materials technology leaders<br />
like Alcoa,” said Wu Guanghui,<br />
chief designer of the C919<br />
program and vice president of<br />
COMAC.<br />
A prototype of the C919<br />
was displayed at the Asian<br />
Aerospace International<br />
Expo and Congress in Hong<br />
Kong in September 2009.<br />
There is strong market interest<br />
for this aircraft based on<br />
China’s expected long-term<br />
growth in global passenger<br />
traffic demand. The C919 is<br />
expected to take its first flight<br />
in 2014 and enter service in<br />
2016.<br />
Alcoa has 15 locations<br />
throughout China. Offices<br />
and plants are located in<br />
Beijing, Shanghai, Qinhuangdao,<br />
Kunshan, Suzhou,<br />
Guangzhou and Hong Kong.<br />
Alcoa’s advanced alloys and<br />
materials are used on China’s<br />
first home-produced regional<br />
jet, the ARJ21-700.<br />
www.alcoa.com/aerospace<br />
www.alcoa.com<br />
Ebner receives<br />
order for pusher<br />
furnaces from<br />
Shandong Nanshan<br />
Shandong Nanshan Aluminium<br />
Co. Ltd recently<br />
signed another contract<br />
with Ebner, a leading producer<br />
of heat treatment<br />
facilities, for two ‘Hicon’<br />
pusher furnace facilities to<br />
homogenise and reheat aluminium<br />
ingots.<br />
The entire facility will then<br />
consist of four Hicon pushertype<br />
furnaces. Each furnace<br />
can heat-treat 25 ingots<br />
with a maximum combined<br />
net weight of 750 tonnes.<br />
The ingot handling system,<br />
already commissioned for the<br />
first two furnaces in 2006, will<br />
be expanded to serve the two<br />
new furnaces as well. As with<br />
the existing facilities, the new<br />
one will be equipped with a<br />
state-of-the-art automation<br />
system with integrated ingot<br />
tracking and ingot temperature<br />
measuring to enable fully<br />
automatic operation.<br />
The facility will be turnkey<br />
installed by Ebner. Commissioning<br />
of the facility is scheduled<br />
for the end of 2010.<br />
www.ebnerfurnaces.com<br />
Photo: Business Wire<br />
Rusnano and Alcoa Sign a<br />
Memorandum of Understanding<br />
Alcoa president and CEO<br />
Klaus Kleinfeld and Rusnano<br />
CEO Anatoly Chubais<br />
have signed a memorandum<br />
of understanding to explore<br />
opportunities for applying<br />
nanotechnology in the aluminium<br />
industry.<br />
The two companies have<br />
identified several promising<br />
technical and commercial<br />
fields to begin pursuing<br />
together. These include<br />
off-shore oil and gas dril-<br />
ling systems, high-efficiency<br />
power transmission, nextgeneration<br />
lighting, energyefficient<br />
buildings and transportation<br />
systems and green<br />
packaging.<br />
The signing took place<br />
during a visit by a Rusnano<br />
delegation to Alcoa’s New<br />
York headquarters and the<br />
Alcoa Technical Center in<br />
Pittsburgh, Pennsylvania.<br />
Commenting on the<br />
results of the visit, Klaus<br />
Kleinfeld said: “This partnership<br />
with Rusnano offers<br />
great promise for Alcoa and<br />
the entire aluminium industry.<br />
Building on our existing<br />
investment and presence in<br />
Russia, we are proud to be a<br />
partner of the leading Russian<br />
nanotechnology institution.”<br />
Alcoa has been present in<br />
Russia since 1993. In 2005, the<br />
company purchased two leading<br />
aluminium fabricating<br />
facilities Alcoa SMZ (formerly<br />
the Samara metallurgical<br />
plant) and Alcoa Metallurg<br />
Rus (formerly Belaya Kalitva<br />
metallurgical production<br />
plant.). Alcoa has modernized<br />
the facilities, investing<br />
more than USD750 million<br />
in upgrades. Together with<br />
Rusnano, Alcoa continues<br />
that modernization with the<br />
new development of cuttingedge,<br />
advanced technologies<br />
for aluminium production in<br />
Russia.<br />
The Company anticipates<br />
the partnership will not only<br />
contribute to the increase in<br />
the aluminium products consumption<br />
in the country, but<br />
will also assist in diversifying<br />
and innovating the Russian<br />
economy.<br />
Rusnano CEO Anatoly<br />
Chubais stated: “Having been<br />
established in 2007, our cor-<br />
poration has occupied a very<br />
active position in working<br />
with the world’s leading companies<br />
and scientific institutions<br />
on developing and localizing<br />
the nanotechnologies in<br />
Russia. We work in cooperation<br />
with the most renowned<br />
Russian scientists and experts<br />
to identify and commercialize<br />
the innovative technologies<br />
that will take the Russian<br />
economy to the next level of<br />
development. I am confident<br />
that the memorandum of<br />
understanding that we signed<br />
with Alcoa, one of the global<br />
leaders in the production of<br />
aluminium and aluminium<br />
products, is a first step on the<br />
road to a very beneficial joint<br />
cooperation that will heavily<br />
rely on both parties’ expansive<br />
knowledge and expertise.<br />
With Alcoa, we are looking<br />
forward to the implementation<br />
of the concrete projects<br />
of bringing nanotechnologies’<br />
advantage for the creation of<br />
the new generation aluminium<br />
products for the Russian<br />
and export markets.”<br />
The Russian Corporation<br />
of Nanotechnologies (Rusna-<br />
Opening of the most modern plant<br />
for the production of aluminum profiles<br />
by Montana Tech Components AG<br />
Montana Tech Components<br />
AG, Menziken (Switzerland),<br />
opened the most<br />
modern production plant<br />
for aluminium profiles in<br />
Baia Mare in Romania. The<br />
plant was built to fulfil a<br />
long-term contract with<br />
EADS/Airbus Industries.<br />
Montana Tech Components<br />
AG (MTC) inaugurated<br />
on November 11, 2009<br />
together with its Romanian<br />
daughter company UAC<br />
Europe S.R.L a new production<br />
plant for aluminium profiles<br />
for the aerospace industry<br />
in Baia Mare/Dumbravita<br />
in the province Maramures in<br />
Romania. A 5-year long-term<br />
contract with Airbus Industries<br />
built the basis for the<br />
construction of the plant by<br />
the MTC division Aerospace<br />
& Industrial Components.<br />
The contract is supposed<br />
to gene-rate a yearly turnover<br />
of about EUR25 million and<br />
secures the base load from<br />
2010 on. The certification<br />
process by Airbus Industries<br />
is already partly finished. Also<br />
with Boeing the production<br />
of aluminium components<br />
may be set up.<br />
The production with the<br />
1 st press started in May 2009.<br />
Currently already three presses<br />
are running and the 4 th<br />
press will start in the beginning<br />
of 2010.<br />
The plant will have a yearly<br />
capacity of 2.000 tonnes at<br />
full use of capacity and holds<br />
a yearly turnover potential of<br />
about EUR30 million.<br />
The reason for the location<br />
was the wage costs which are<br />
15% less than in Switzerland.<br />
Klaus Sernetz, CEO the Montana<br />
Tech Components AG:<br />
„To be able to compete with<br />
international market prices<br />
we had to transfer the production<br />
to a low cost country.“<br />
The volume of the project<br />
amounts to EUR30 million in<br />
total. In 2010 a cast house will<br />
be built on the factory premise<br />
Alcan Automotive<br />
creates joint venture in China<br />
Alcan Engineered and<br />
Automotive Solutions<br />
(EAS), part of Alcan Engineered<br />
Products, signed a<br />
joint venture (JV) agreement<br />
with Changchun Engley<br />
Automobile Parts Co.<br />
Ltd (Engley).<br />
The JV company will be<br />
based in the northeastern<br />
Chinese city of Changchun<br />
with a second manufacturing<br />
plant located in Kunshan,<br />
close to Shanghai, to serve<br />
several car manufacturers<br />
in both the northern and<br />
southern regions of China.<br />
Alcan Automotive will be<br />
the majority shareholder and<br />
expects to start supplying<br />
products in late 2009.<br />
Alcan Engley Automotive<br />
Structures Co. Ltd will<br />
develop and produce crash<br />
management systems, instrument<br />
panel beams and other<br />
structural modules made of<br />
aluminium. The company<br />
sees a strong demand for<br />
its products, which help to<br />
develop the next generation<br />
of greener, more fuel-efficient<br />
cars in China and Asia.<br />
“China is posting double digit<br />
growth in car sales and will<br />
continue to offer exceptional<br />
growth opportunities for our<br />
engineered products in the<br />
coming years”, says Wolfgang<br />
Schmitz, president EAS.<br />
Through several project<br />
acquisitions in recent years,<br />
Alcan EAS has become a<br />
strong supplier of advanced<br />
lightweight solutions in<br />
Europe and North America.<br />
Incorporating the partnership<br />
with Engley is the next logical<br />
step to tackle the Chinese and<br />
Asian markets.<br />
no) was established in 2007<br />
to effect government policy<br />
in the field of nanotechnology.<br />
Rusnano co-invests in<br />
nanotechnology industry<br />
projects that have high commercial<br />
potential or considerable<br />
social benefit. Earlystage<br />
investment by Rusnano<br />
lowers the risks to partners in<br />
investment from the private<br />
sector.<br />
Rusnano participates in<br />
building nanotechnology<br />
infrastructure, provides educational<br />
programs, and supports<br />
the popularization of<br />
nanoscience and nanotechnology.<br />
To enable the Russian<br />
nanotechnology industry to<br />
strengthen its international<br />
links and to advance to the<br />
global market, Rusnano<br />
develops partnerships with<br />
the world’s leading nano-technology<br />
centers and organizes<br />
the annual Nanotechnology<br />
International Forum in<br />
Russia.<br />
www.rusnano.com<br />
www.alcoa.com<br />
and including this expansion<br />
the turnover shall be tripled<br />
over the next 3-4 years.<br />
Montana Tech Components<br />
AG (MTC) focuses on<br />
selected key technologies in<br />
global markets which show a<br />
particularly rapid growth and<br />
a strong growth potential in<br />
the medium term.<br />
Montana Tech Components<br />
AG wants to<br />
consistently further<br />
develop its three divisions<br />
Aerospace & Industrial Components,<br />
Metal Tech and Varta<br />
Micro Power.<br />
www.montanatechcomponents.com<br />
Engley, a Taiwan-owned<br />
enterprise, is headquartered<br />
in Changchun City, Jilin<br />
Province of China.<br />
In both Suzhou and<br />
Changchun, Engley has a<br />
strong production base for<br />
automotive parts and mould<br />
manufacturing. Engley is not<br />
only a supplier of steel and aluminium<br />
crash management<br />
and body-in-white modules,<br />
but is also the largest Chinese<br />
supplier of long glass fibre<br />
thermoplastic parts.<br />
www.alcan.com