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Other than material specifications, the pattern of the channels on the plate is one of<br />

the most important issues for the fuel <strong>cells</strong>. Since there is no specific pattern published for<br />

electrolyzers, the subject has similar importance for the electrolyzers because the PEM<br />

electrolyzers are also devices where three phases, solid (electrocatalyst), liquid and gas,<br />

must be in a proper contact. Various possible flow field designs for the fuel <strong>cells</strong> were<br />

proposed during the development of fuel <strong>cells</strong>.<br />

The simplest flow field design is the pin-type flow field which is a network formed<br />

by many fins arranged in a regular pattern. As a result of this design pin-type flow fields<br />

result in very low pressure drop (Reiser and Sawyer 1988). But, reactant flows through<br />

paths which have the least resistance. This situation leads to an inadequate reactant<br />

distribution which causes unbalanced current distribution and resulting in spatial<br />

temperature variations.<br />

Studies to prevent the deficiencies of pin-type flow field have resulted in straight<br />

flow fields (Pollegri and Spaziante 1980). The design was further investigated by General<br />

Electric and Hamilton Standard. In this design separate parallel flow channels were<br />

connected to one inlet and one outlet of the field. The idea behind the design is to transmit<br />

the inlet pressure of the reactant in to the thin channels. Thus reactant can go all the way<br />

through the channel which prevents the inadequate reactant distribution. The pattern works<br />

well in the beginning but the deficiency of the pattern appears as the operating time<br />

increases. If <strong>water</strong> flow is obstructed or encountered with more resistance than other<br />

channels, the stagnant areas appear inside the cell. This situation results with similar<br />

problems as found in pin type flow field (Li and Sabir 2005).<br />

Serpentine flow pattern were studied to overcome the heterogeneity developed in<br />

pin type and straight flow fields (Watkins et al. 1991). Watkins designed a pattern which<br />

have only one flow channel between inlet and outlet. In order to maximize the contact with<br />

MEA the channel were roamed <strong>from</strong> one side to other side several times. The design<br />

prevents the obstruction of flow since there is only one way to go for fluid although high<br />

reactant pressure losses occur due to very long flow channels. The pressure losses can be as<br />

much as 30% of the total stack power of fuel <strong>cells</strong> (Li and Sabir 2005). The concept was<br />

improved by various researchers to decrease the pressure drop such as multiple channel<br />

modified serpentine flows.<br />

26

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