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Piaggio Fly 4T servicemanual - Scootergrisen

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Engine MSS <strong>Fly</strong> 50 <strong>4T</strong><br />

- Measure the coupling clearance between the sealing rings and the piston grooves using a thickness<br />

gauge, as shown in the figure.<br />

- If the clearances detected exceed the limits specified in the table, the piston and the piston rings should<br />

be replaced.<br />

PISTON<br />

Name Description Dimensions Initials Quantity<br />

Top piston ring 0.030 ÷ 0.065 mm 0.080 mm<br />

Middle piston ring 0.020 ÷ 0.055 mm 0.070 mm<br />

oil scraper 0.040 ÷ 0.160 mm 0.20 mm<br />

Inspecting the cylinder<br />

- Using a bore meter, measure the inner cylinder<br />

diameter at three different points according to the<br />

directions shown in the figure.<br />

- Check that the coupling surface with the head is<br />

not worn or misshapen.<br />

- Pistons and cylinders are classified into catego-<br />

ries based on their diameter. The coupling is car-<br />

ried out in pairs (A-A, B-B, C-C, D-D).<br />

Characteristic<br />

Maximum allowable run-out:<br />

0.05 mm<br />

- The cylinder rectifying operation should be car-<br />

ried out with a surfacing that respects the original<br />

angle. at 120° crossed.<br />

- The cylinder surface roughness should be of<br />

R.A.= 0.30 ÷ 0.50.<br />

- This is indispensable for a good seating of the<br />

sealing rings, which in turn minimises oil consump-<br />

tion and guarantees optimum performance.<br />

ENG - 88

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