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1 - Erich Schmid Institute

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E<br />

E Mechanics of Residually Stressed Coated Systems<br />

α1 · ∆T − F<br />

∆l1 − ɛ1F · l1 = ∆l2 + ɛF 2 · l2<br />

α1 · ∆T · l + σ1<br />

l1 = α2 · ∆T · l + σ2<br />

α1 · ∆T · l − F<br />

α1 · ∆T − F<br />

A1E1<br />

A1E1<br />

E1<br />

A1E1<br />

l2<br />

E2<br />

l1 = α2 · ∆T · l + F<br />

l (1 + ɛ1) = α2 · ∆T + F<br />

l (1 + α1 · ∆T ) = α2 · ∆T + F<br />

<br />

1 + α1∆T<br />

∆T (α1 − α2) = F ·<br />

+ 1 + α2∆T<br />

A1E1<br />

A2E2<br />

l2<br />

A2E2<br />

A2E2<br />

(E.19)<br />

(E.20)<br />

(E.21)<br />

l (1 + ɛ2) (E.22)<br />

l (1 + α2 · ∆T ) (E.23)<br />

A2E2<br />

<br />

(E.24)<br />

The force F can be calculated from the temperature difference, the dimensions (thicknesses<br />

t1 and t2 and width b) of the specimen and the material parameters:<br />

F =<br />

∆T (α1 − α2)<br />

1+α1∆T<br />

bt1E1<br />

+ 1+α2∆T<br />

bt2E2<br />

(E.25)<br />

E.5 Determination of the Position of the Neutral Axis<br />

The neutral axis passes through the cross-sectional area where the resulting stress from<br />

the bending moment is zero (Fig.E.4). When the coating is much thinner than the<br />

substrate and the Young’s moduli are of the same order of magnitude, the neutral axis<br />

is located in the substrate.<br />

Figure E.4: Location of the neutral axis (dashed line) and the coordinate system.<br />

To calculate the position of the neutral axis, we assume that ∆T = 0K and the system<br />

is bent by an external bending moment Mcurv. At the neutral axis the force FMcurv and<br />

therefore the stress σMcurv due to the bending moment Mcurv is zero:<br />

E–6<br />

<br />

σMcurvdA = 0 (E.26)

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