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Therma-Tru Slim-Line Sliding Patio Door Assembly and Installation

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<strong>Therma</strong>-<strong>Tru</strong><br />

<strong>Slim</strong>-<strong>Line</strong><br />

<strong>Sliding</strong> <strong>Patio</strong> <strong>Door</strong><br />

<strong>Assembly</strong><br />

<strong>and</strong><br />

<strong>Installation</strong><br />

Read all instructions before starting.<br />

Builder or subcontractor, please forward these instructions to the homeowner. The<br />

applicable st<strong>and</strong>ards for these products are governed by the International Residential<br />

Code. Copies of performance ratings <strong>and</strong> testing are available on our website<br />

www.thermatru.com <strong>and</strong> our product manual.<br />

®


INDEX<br />

DOUBLE PATIO DOOR ASSEMBLY & INSTALLATION...................2<br />

M.E.U. ( Multiple Extender Unit ) ASSEMBLY & INSTALLATION...17<br />

TRANSOM INSTALLATION................................................................24<br />

TRIPLE CONTINUOUS PATIO ASSEMBLY & INSTALLATION.....29<br />

QUAD CONTINUOUS PATIO ASSEMBLY & INSTALLATION.......33<br />

REPAINTING PROCEDURE................................................................38<br />

JAMB EXTENSION INFORMATION..................................................38<br />

INTERIOR CASING ATTACHMENT...................................................39<br />

TRIPLE SYSTEM INFORMATION.....................................................40<br />

HANDING GUIDE.................................................................................41<br />

SIZING INFORMATION.......................................................................42<br />

SCREW CHART....................................................................................43<br />

1


®<br />

The following packages are needed to complete the installation of your <strong>Therma</strong>-<strong>Tru</strong> <strong>Slim</strong>-<strong>Line</strong> <br />

<strong>Sliding</strong> <strong>Patio</strong> <strong>Door</strong> System. Check all components for correct size <strong>and</strong> color. See page 42 for sizing<br />

information.<br />

Frame Kit<br />

1-Head Jamb<br />

2-Side Jambs<br />

1-Sill<br />

1-Active Weatherstrip Carrier<br />

1-Inactive Weatherstrip Carrier<br />

2-Active Panel Hole Plugs<br />

1-Panel Bumper<br />

12-#10 x 3" Flat Head Screws<br />

Operating<br />

Stationary<br />

12-#8 x 3" Pan Head Screws<br />

1- This Instruction Booklet<br />

2- Panel Anchor Blocks<br />

2- #10 x 1 ½" Phillips Anchor Screws<br />

2- #10 x 2 ½" Phillips Anchor Screws<br />

1-Sill Cap Base<br />

1-Sill Cap Top<br />

1-Drip Cap<br />

1-Head Sealing Fin<br />

Panel<br />

Panel<br />

2-Corner Pads<br />

Screen<br />

Additional Parts<br />

1-Foot Bolt<br />

1-Foot Bolt Keeper<br />

1-#8 x 1 ½" S.S. Pan Head Screw<br />

3-#8<br />

x 9/16" S.S. Pan Head Screws<br />

2-#8 x 1" S.S. Pan Head Screws<br />

1-Touch Up Paint<br />

H<strong>and</strong>le Set Kit<br />

2-H<strong>and</strong>les<br />

1-Mortise Lock<br />

1-Keeper<br />

1-Spacer<br />

1-Escutcheon with Lock<br />

1-Escutcheon<br />

2-Phillips Screws with Colored Heads<br />

4-Hex Drive Screws<br />

2-Keys<br />

1-Gasket<br />

1-Hex Wrench<br />

1-Through Pin<br />

2-#8 x 1" Flat Head Screws<br />

4-#8 x 1" Pan Head Sheet Metal Screws<br />

Operating Panel<br />

Stationary Panel<br />

Optional Components<br />

Transom<br />

Coastal Package<br />

Tools <strong>and</strong> materials needed for assembly <strong>and</strong> installation:<br />

• 100% Silicone Sealant <strong>and</strong> Caulk Gun<br />

6' Level<br />

Measuring Tape<br />

Electric Drill<br />

#2 Phillips Drive Bit<br />

Staple Gun or Brad Nails<br />

1/8“ Drill Bit<br />

Flat-blade Screwdriver<br />

Gloves<br />

Safety Glasses<br />

Partial Roll of Insulation<br />

Shims<br />

2


1<br />

2<br />

NOTE:<br />

A large work area is needed to assemble the frame kit. Cover area with cardboard<br />

from one or more door panel cartons to protect frame parts <strong>and</strong> floor.<br />

LAY FRAME COMPONENTS ONTO WORK AREA.<br />

Lay parts on floor <strong>and</strong> position sill, head <strong>and</strong> side<br />

jambs with exterior side up.<br />

ATTACH SILL TO JAMBS<br />

Apply sealant to sill as shown.<br />

Sill<br />

Exterior<br />

Side Jamb<br />

Sill<br />

NOTE: Be sure that foam pads are in place before assembling frame.<br />

Foam Pads<br />

Sealant<br />

Frame <strong>Assembly</strong><br />

Side Jamb<br />

Head Jamb<br />

Side Jamb<br />

Fasten side jambs to sill through pre-drilled holes<br />

using (3) #10 x 3“ flat head screws. (Starting with<br />

center screw is recommended.)<br />

Repeat for opposite side.<br />

#10 x 3“ Flat Head Screw<br />

3<br />

Sealant


3 ATTACH HEAD TO JAMBS<br />

4 DRIP CAP INSTALLATION<br />

Head Sealing Fin<br />

Exterior<br />

4<br />

Head Jamb Side Jamb<br />

Fasten side jambs to head jamb through pre-drilled<br />

holes using (3) #10 x 3“ flat head screws. (Starting<br />

with center screw is recommended.)<br />

Repeat for opposite side.<br />

#10 x 3“ Flat Head Screw<br />

Place the aluminum cap flashing on top of the head jamb.<br />

Place the head sealing fin on top of the aluminum cap<br />

flashing. Staple the head sealing fin to each of the anchor<br />

blocks in the head jamb u sing a ½" stapler .<br />

NOTE:<br />

If transom is to be mulled to a system, skip step<br />

4 <strong>and</strong> 5.<br />

Exterior<br />

Aluminum Cap Flashing<br />

Exterior


Frame <strong>Installation</strong><br />

Check rough opening as follows <strong>and</strong> correct if necessary:<br />

Sub-floor to be flat, level, <strong>and</strong> clean. Sill must be supported throughout its<br />

entire length.<br />

All four corners to be square. Check with a framing square.<br />

Framing <strong>and</strong> walls to be plumb. Use a 6-foot level to check both sides of<br />

opening.<br />

All wall surfaces to be straight <strong>and</strong> sides parallel.<br />

Opening to be correct size. Allow 3/8“ on sides <strong>and</strong> ½" at head.<br />

Wall<br />

straight?<br />

Check each<br />

side both<br />

ways.<br />

Check all four<br />

corners with<br />

square.<br />

Check floor<br />

under sill.<br />

5<br />

Wall<br />

straight?


5<br />

4 APPLY SILICONE SEALANT TO BOTTOM OF SILL<br />

6<br />

APPLY CORNER PADS TO SEALING FIN<br />

Apply the corner pads to the sealing<br />

fins in the two top corners.<br />

Run beads of silicone sealant<br />

across entire length of sill<br />

bottom to provide a weathertight<br />

seal.<br />

Sealant<br />

Exterior<br />

NOTE:<br />

A CONTINUOUS BEAD OF SEALANT IS REQUIRED.<br />

6<br />

Corner Pad


7<br />

8<br />

SET SYSTEM INTO ROUGH OPENING<br />

Generously apply sealant to the backside<br />

of the sealing fin. From outside of house,<br />

set system into rough opening. Apply<br />

pressure on sill to set sealant.<br />

LEVEL SILL<br />

Sill MUST be flat <strong>and</strong> level. Check <strong>and</strong> make any<br />

necessary adjustments.<br />

If necessary, add temporary blocking under<br />

projecting exterior edge of sill to serve as<br />

support during construction.<br />

Exterior<br />

Sealant<br />

7


9<br />

10<br />

PLUMB SIDE JAMBS<br />

Jambs must be plumb <strong>and</strong> straight.<br />

Shim as necessary to remove any bow.<br />

Fasten system to rough opening using staples,<br />

nails, or screws through sealing fin at the corners.<br />

Fasten through every third opening in the sealing<br />

fin. If needed the jambs can be back filled with insulation.<br />

INSTALL SILL CAP BASE<br />

8<br />

Shims<br />

Install the vinyl sill cap base by starting at each jamb <strong>and</strong> working towards<br />

the center of the door. Use a rubber mallet to snap into place.<br />

Exterior<br />

Interior<br />

Vinyl Sill Cap Base


11 SECURE FRAME IN ROUGH OPENING<br />

Using (12) #10 x 3“ pan head screws, fasten frame to rough<br />

opening through pre-drilled holes in frame. The sill does<br />

not have pre-drilled holes.<br />

12<br />

INSTALL STATIONARY PANEL<br />

A. Apply a 1/4” bead of caulk (recommend clear sealant) to<br />

bottom of sill inactive door riser.<br />

B. From exterior side of system, install stationary panel by inserting<br />

top of panel into exterior channel. Rotate bottom panel in<br />

until sill inactive door riser leg sets into groove. As reference the<br />

interior side of the slab is always the side with the glazing bead.<br />

C. Slide slab tightly against side jamb<br />

D. Wipe off excess caulking.<br />

Exterior<br />

Riser<br />

A<br />

#10 x 3“ Pan Head Screws<br />

The sill's center screw needs<br />

to be installed three inches<br />

off center in the direction of<br />

the active panel.<br />

9<br />

#10 x 3“ Pan Head Screws<br />

The screws used on the sill are installed through the<br />

sill cap into the sill substrate. There is a v-groove<br />

in the sill cap to assist in aligning the screw.<br />

Exterior<br />

Glazing Bead<br />

Sill<br />

Interlock<br />

Exterior<br />

Sill Cap


13<br />

15<br />

INSTALL ANCHOR TO THE INACTIVE PANEL & SILL<br />

Remove the bottom screw on the inactive panel<br />

<strong>and</strong> discard. Insert the panel anchor as shown.<br />

Using<br />

a 1/8" drill bit drill into the toe-screw opening<br />

through the fiberglass <strong>and</strong> substrate. Install the<br />

#10 x 2 ½" phillips pan head screw (1) into the panel<br />

anchor through the toe-screw hole. Attach<br />

the anchor to<br />

the panel with the #10 x 1 ½" phillips pan head screw<br />

(2) that is supplied.<br />

14<br />

INSTALL ANCHOR TO THE INACTIVE PANEL & HEAD<br />

Remove the top screw in the inactive<br />

panel <strong>and</strong> discard the screw. Then insert<br />

the panel anchor as shown. Using a 1/8"<br />

drill bit, drill into the toe-screw opening<br />

through the fiberglass <strong>and</strong> substrate.<br />

Install the #10 x 2 ½" phillips pan head<br />

screw (1) into the panel anchor through<br />

the toe-screw hole.Then attach the anchor<br />

to the panel with the #10 x 1 ½" phillips<br />

pan head screw (2) that is supplied.<br />

CUTTING WEATHERSTRIP CARRIERS<br />

A. Locate the two weatherstrip carriers in the frame box, one for the active panel <strong>and</strong> one for the<br />

fixed panel.<br />

B. The carriers have been sent along for cutting in the field based on the h<strong>and</strong>ing of the door.<br />

C. Follow the instructions below for the door h<strong>and</strong>ing you are installing.<br />

Cut off this end in field for left h<strong>and</strong> (LF) door<br />

Active Panel<br />

Cut off this end in field for right h<strong>and</strong> (FR) door<br />

10<br />

2<br />

Cut off this end in field<br />

for left h<strong>and</strong> (LF) door<br />

Fixed Panel<br />

Cut off this end in field for right h<strong>and</strong> (FR) door<br />

2<br />

1<br />

1<br />

Panel Anchor<br />

Panel Anchor


16 ATTACH INACTIVE WEATHERSTRIP CARRIER<br />

Install weatherstrip carrier, use a block of wood or<br />

rubber mallet to avoid damage to the parts. <strong>Line</strong> up<br />

the fixed slab weatherstrip carrier flush to the bottom<br />

of the head jamb. Insert barbs into stile grooves, tap into<br />

place, then do the same at the sill. Work your way<br />

towards the center of the panel. Make sure that both<br />

carriers fit properly into the slots on the edge of<br />

each slab.<br />

17<br />

18<br />

INSTALL ACTIVE PANEL<br />

From interior side of system, install active<br />

panel up into interior channel in head<br />

jamb. Push upwards as far as possible<br />

<strong>and</strong> rotate into place until rollers engage<br />

onto sill roller track.<br />

11<br />

Interior<br />

NOTE: BE SURE TO HAVE THE ACTIVE PANEL NEAR<br />

THE CLOSED POSITION BEFORE INSTALLING TO<br />

ENSURE THAT THE INTERLOCKS WILL MEET WHEN<br />

THE DOOR IS CLOSED. BE SURE THAT THE PANEL IS<br />

SQUARE TO THE FRAME.<br />

ADJUST ROLLERS<br />

Using a screw driver, turn<br />

adjustment screws in rollers<br />

left or right until panel is<br />

level <strong>and</strong> glides smoothly<br />

across the track.<br />

Close panel to within 1/4“<br />

of lock jamb. Use visual<br />

margin to assure panel is<br />

adjusted straight with<br />

frame.<br />

Inactive<br />

Weatherstrip<br />

Carrier<br />

Active Panel <strong>Installation</strong><br />

Interior<br />

Exterior


19<br />

20<br />

ATTACH ACTIVE WEATHERSTRIP CARRIER<br />

Align active weatherstrip carrier with bottom edge of active<br />

panel. Starting at bottom, insert barbs into stile grooves.<br />

Working your way up, tap in place with a hammer <strong>and</strong><br />

wood block or rubber mallet. Carefully inspect interior<br />

edge of interlock. Tap as necessary to obtain a tight fit<br />

along door edge.<br />

21<br />

INSERT PANEL BUMPER<br />

Insert panel bumper into innermost channel<br />

in head jamb, butting end of bumper against<br />

stationary side jamb. Seat panel bumper flush<br />

with head jamb.<br />

Side Jamb<br />

H<strong>and</strong>le <strong>Installation</strong><br />

12<br />

Interior<br />

Side<br />

Head Jamb<br />

Panel<br />

Bumper<br />

NOTE: IF NEEDED THE BUMPER CAN BE CUT DOWN FROM ITS<br />

ORIGINAL LENGTH OF SIX INCHES TO FOUR AND A HALF INCHES.<br />

THIS WILL ALLOW FOR A WIDER ENTRANCE.<br />

INSTALL MORTISE LOCK<br />

Install mortise lock <strong>and</strong> spacer<br />

through pre-fabricated holes in<br />

active door edge.<br />

Spacer<br />

(2) 1" Phillips Flathead<br />

Machine Screws<br />

Interior<br />

Exterior


22 ALIGN EXTERIOR HANDLE<br />

A. Assemble h<strong>and</strong>le to escutcheon plate, according to the h<strong>and</strong> of the door, with two hex screws.<br />

The curve of the h<strong>and</strong>le should slope toward the center of the door slab that it is being installed<br />

on. Tighten securely to prevent loosening during operation.<br />

B. The black foam gasket should be installed under the exterior escutcheon plate. This piece will<br />

prevent water infiltration.<br />

C. Insert through pin into escutcheon plate.<br />

D. The tailpiece will require positioning prior to assembly on the door. Rotate the tailpiece until it<br />

reaches a horizontal position.<br />

E. Place exterior h<strong>and</strong>le on door aligning holes in panel.<br />

Exterior<br />

Gasket<br />

Tailpiece<br />

Escutcheon<br />

Key Cylinder<br />

23<br />

ALIGN INTERIOR HANDLE<br />

H<strong>and</strong>le<br />

13<br />

Through Pin<br />

A. Assemble h<strong>and</strong>le to escutcheon plate, according to the h<strong>and</strong> of the door, with two hex screws.<br />

The curve of the h<strong>and</strong>le should slope toward the center of the door. Tighten securely to prevent<br />

loosening during operation.<br />

B. If desired, the thumb knob can be changed to different positions when in the locked <strong>and</strong> unlocked<br />

positions. To do this, remove the screw in the stem of the thumb turn. Next, rotate the adaptor so<br />

the desired threaded hole in the adaptor lines up with a hole in the thumb turn stem.<br />

C. Turn the thumb knob to align it with the tailpiece.<br />

Place<br />

interior h<strong>and</strong>le over latch, aligning holes in panel.<br />

Thumb Knob<br />

D. Fasten h<strong>and</strong>les together with (2) phillips pan head colored screws,<br />

do not tighten the mounting screws completely.<br />

E. Completely close the active door, rotate the key to the locked <strong>and</strong><br />

unlocked positions. In each case the key should be removable.<br />

This indicates that the key is installed properly. If it does not<br />

operate properly rotate the tailpiece in the opposite direction<br />

<strong>and</strong> reinstall. Tighten the mounting screws to complete the<br />

installation.<br />

(2) 2" Phillips Pan Head Colored Screws<br />

NOTE:<br />

USE CAUTION NOT TO OVERTIGHTEN SCREWS.


24<br />

25<br />

INSTALL KEEPER<br />

Align keeper to pre-drilled holes<br />

in active jamb <strong>and</strong> fasten with<br />

(4) 1 ½" phillips pan head screws.<br />

Close door <strong>and</strong> adjust keeper for<br />

proper latch engagement. Latch<br />

throw can be adjusted by the<br />

slotted adjustment screw on the<br />

face of mortise lock.<br />

(4) 1 ½" Phillips Pan<br />

Head Screws<br />

INSTALL FOOT BOLT<br />

Align foot bolt to pre-drilled holes<br />

in active slab <strong>and</strong> fasten with the screws shown below.<br />

(3) #8 x 9/16" S.S. Pan Head Sheet Metal Screws<br />

(1) #8 x 1 ½" S.S. Pan Head Sheet Metal Screws<br />

14<br />

Foot Bolt


26<br />

27<br />

INSTALL SILL CAP TOP<br />

Place a continuous bead of clear sealant at the<br />

locations shown across the base profile. Install<br />

the sill cap top by starting at each jamb<br />

<strong>and</strong> working towards the center of the door. Use<br />

a rubber mallet to snap into place. Seal the ends<br />

of both profiles to the side frame as shown.<br />

Clean up any excess sealant.<br />

Exterior<br />

INSTALL FOOT BOLT KEEPER<br />

Close the active door completely, align keeper with foot<br />

bolt. Slide the keeper as far as it will go towards the exterior<br />

of the unit. Only the two exposed holes will be used for<br />

installation. Use a 1/8" drill bit to drill two holes through the<br />

holes in the keeper into the sill cap <strong>and</strong> through the fiberglass<br />

of the sill. Fill the holes with a small amount of clear sealant.<br />

Screw the two #8 x 1" S.S. pan head sheet metal<br />

screws into the holes. Clean up any excess sealant.<br />

#8 x 1" S.S. Pan Head Sheet Metal Screw<br />

15<br />

Exterior<br />

End of Riser<br />

Sealed to Frame<br />

Continuous<br />

Sealant<br />

Sill Cap Top<br />

Exposed holes


28<br />

29<br />

SLIDING SCREEN DOOR<br />

Refer to the instruction label on the screen.<br />

INSERT PLUGS X<br />

Two plugs are supplied, insert the plugs<br />

into roller adjustment holes.<br />

Final <strong>Assembly</strong><br />

Hole plug<br />

Weatherproof, Finish <strong>and</strong> Maintain System<br />

Caulk around entire system on exterior side. Seal sealing fins to siding or facing,<br />

seal front bottom edge of sill, seal all joints between jambs <strong>and</strong> moldings.<br />

Seal joints between exterior hardware trim <strong>and</strong> door face to prevent air <strong>and</strong><br />

water infiltration.<br />

Remove sill tape <strong>and</strong> the labels on the glass.<br />

Use the touch up paint to paint the heads of the rough opening screws.<br />

16<br />

Exterior


Frame Kit<br />

1-Head Jamb<br />

2-Side Jambs<br />

1-Sill<br />

2 -Mullion Strips<br />

12 -#10 x 3" Flat Head Screws<br />

12 -#8 x 3" Pan Head Screws<br />

6 -#8 x 2" Pan Head Screws<br />

1-Sill Cap Base<br />

1-Sill Cap Top<br />

1-Drip Cap<br />

1-Head Sealing Fin<br />

2-Corner Pads<br />

1-Splice<br />

2-Panel Anchors<br />

2 -#10 x 1 ½" Pan Head Screws<br />

1-This Instruction Booklet<br />

1 -Touch Up Paint<br />

Stationary Panel<br />

M.E.U. <strong>Assembly</strong><br />

®<br />

The following packages are needed to complete the installation of your <strong>Therma</strong>-<strong>Tru</strong> <strong>Slim</strong>-<strong>Line</strong> <br />

<strong>Sliding</strong> <strong>Patio</strong> <strong>Door</strong> Multiple Extension System. Check all components for correct size <strong>and</strong> color.<br />

See page 42 for sizing information.<br />

Tools <strong>and</strong> materials needed for assembly <strong>and</strong> installation:<br />

100% Silicone Sealant <strong>and</strong> Caulk Gun<br />

6' Level<br />

Measuring Tape<br />

Electric Drill<br />

#2 Phillips Drive Bit<br />

Staple Gun or Brad Nails<br />

1/8“ Drill Bit<br />

Flat-blade Screwdriver<br />

2x4WoodBlocks<br />

Gloves<br />

Safety Glasses<br />

Partial Roll of Insulation<br />

Shims<br />

17


1A<br />

2A<br />

<strong>Assembly</strong><br />

NOTE:<br />

A large work area is needed to assemble the frame kit. Cover area with cardboard<br />

from one or more door panel cartons to protect frame parts <strong>and</strong> floor.<br />

LAY PANEL ON 2X4BLOCKS<br />

Position 2x4blocks on edge.<br />

Lay panel on top of blocks with<br />

exterior side up. As reference the<br />

interior of the slab is always the<br />

side with the glazing bead.<br />

Exterior<br />

Glazing Bead<br />

2 x 4 Block<br />

INSTALL PANEL ANCHORS<br />

#10 x 1 ½" Pan Head Screw<br />

Top Screw<br />

Panel Side<br />

18<br />

CAUTION:<br />

Skin of panel to be laying on 2x4blocks,<br />

not glass. Blocks not to extend beyond panel edges.<br />

Panel Top<br />

Remove the top screw in the slab side <strong>and</strong><br />

discard the screw. Insert panel anchor as<br />

shown <strong>and</strong> attach with #10 x 1 ½"<br />

phillips pan head screw that is supplied.<br />

Repeat on opposite panel side.


3A LAY FRAME COMPONENTS AROUND PANEL<br />

Place frame components, with<br />

exterior side up, around panel.<br />

4A<br />

PLACE SIDE JAMB<br />

Position both side jambs up against panel edges.<br />

Exterior<br />

Top<br />

Sill<br />

Bottom<br />

Side Jamb<br />

Exterior<br />

19<br />

Temper Blaze<br />

Head Jamb<br />

Side Jamb


5A<br />

APPLY SEALANT TO SILL<br />

Apply a continuous bead of sealant on riser <strong>and</strong> both ends of sill.<br />

Exterior<br />

Sealant<br />

6A PLACE SILL<br />

Position sill riser under door panel.<br />

18 7A ATTACH SILL TO JAMB<br />

Fasten side jambs to sill through pre-drilled holes<br />

using (3) #10 x 3“ flat head screws. (Starting with<br />

center screw is recommended.)<br />

Repeat for opposite side.<br />

Sill<br />

20<br />

Exterior<br />

Exterior<br />

Sealant<br />

Side Jamb<br />

Riser<br />

Panel<br />

#10 x 3“ Flat<br />

Head Screws


8A ATTACH HEAD JAMB<br />

Slide head jamb onto edge of panel.<br />

Align with side jambs.<br />

Fasten side jambs to head jamb through<br />

pre-drilled holes using (3) #10 x 3“ flat<br />

head screws. (Starting with center screw<br />

is recommended.)<br />

Repeat for opposite side.<br />

9A MULLED OR FRAMED INDEPENDENT<br />

If framing system independently go to page 4 steps 4 - 10, then secure in<br />

rough opening as shown below. Install sill cap top per installations in<br />

step 26, page 15.<br />

If mulling to another system remove the sealing<br />

fin from the mating edge. Proceed to step 10A.<br />

Exterior<br />

Sill<br />

#10 x 3“ Pan Head Screw<br />

Sill Cap<br />

21<br />

Exterior<br />

#10x3“<br />

pan head<br />

screws<br />

#10x3“<br />

Flat Head<br />

Screws


10A<br />

11A<br />

ATTACH M.E.U. TO TWO PANEL SYSTEM<br />

Run a bead of sealant on the mullion covers <strong>and</strong> then staple the<br />

covers to the transom. Staple into the substrate <strong>and</strong> not the<br />

fiberglass. A 3/4" staple is recommended. Staple the two<br />

mullion covers to the M.E.U. Align M.E.U. With two-panel<br />

system. Using (6) #8 x 2“ pan head screws, fasten M.E.U. <strong>and</strong><br />

two-panel systems together through pre-drilled holes in frames.<br />

If the drip cap is being used on this installation use the<br />

aluminum splice to cover the gap between the drip cap of<br />

the M.E.U., <strong>and</strong> the drip cap of the two-panel system.<br />

(3) #10 x 2“<br />

pan head screws<br />

INSTALL SYSTEM<br />

Turn to page four <strong>and</strong> follow steps 4 -29. Note that<br />

some of the details in step4-29 aretailored to the double<br />

patio systems <strong>and</strong> some details may vary slightly. The attachment<br />

points for the mulled triple are shown below.<br />

#10 x 3“ pan head screws<br />

Aluminum Splice<br />

(3) #8 x 2“<br />

pan head screws<br />

Mullion Cover<br />

22<br />

Mullion Cover<br />

Sealant<br />

#10 x 3“ Pan Head Screw<br />

The sill's center screw needs to be installed three inches<br />

off center in the direction of the active panel.


24Weatherproof,<br />

Finish <strong>and</strong> Maintain System<br />

Caulk around entire system on exterior side. Seal sealing fins to siding or facing, seal front<br />

bottom edge of sill, seal all joints between jambs <strong>and</strong> moldings.<br />

Seal joints between exterior hardware trim <strong>and</strong> door face to prevent air <strong>and</strong> water infiltration.<br />

®<br />

Paint or stain according to <strong>Therma</strong>-<strong>Tru</strong> instructions. Do NOT paint gaskets or weatherstrip.<br />

Maintain or replace sealants <strong>and</strong> finishes as soon as any deterioration is evident. For semigloss,<br />

glossy paints, or clear coats, do this when surface becomes dull or rough. More severe<br />

exposures require more frequent maintenance.<br />

Use the touch up paint to paint the heads of the rough opening screws.<br />

23


Transom<br />

Transom<br />

®<br />

The following packages are needed to complete the installation of your <strong>Therma</strong>-<strong>Tru</strong> <strong>Slim</strong>-<strong>Line</strong> <br />

<strong>Sliding</strong> <strong>Patio</strong> <strong>Door</strong> Transom. Check all components for correct size <strong>and</strong> color. See page 42 for<br />

sizing information.<br />

Tools <strong>and</strong> materials needed for assembly <strong>and</strong> installation:<br />

100% Silicone Sealant <strong>and</strong> Caulk Gun<br />

1' Level<br />

Measuring Tape<br />

Electric Drill<br />

#2 Phillips Drive Bit<br />

Staple Gun or Brad Nails<br />

1/8“ Drill Bit<br />

Flat-blade Screwdriver<br />

Gloves<br />

Safety Glasses<br />

Partial Roll of Insulation<br />

Shims<br />

Saw<br />

24


1B<br />

2B<br />

MULLED OR FRAMED INDEPENDENT<br />

If mulling to a system remove the sealing fin from the mating<br />

edge. Complete step 4 on page 4. Proceed to step 2B.<br />

If framing independent proceed to step 6B. If you are framing two<br />

transoms together independently proceed to step 3B followed by step 6B.<br />

APPLY CORNER PADS TO SEALING FIN<br />

Corner Pad<br />

Apply the corner pads to the sealing<br />

fins in the two top corners.<br />

3B APPLY MULLION COVER FOR DOUBLE TRANSOMS<br />

FRAMED INDEPENDENT<br />

- Run a bead of sealant on backside of mullion covers.<br />

- Staple covers to transom through anchor blocks not fiberglass frame using 3/4" staples.<br />

MULLED ON PATIO DOOR<br />

- Trim ½" off one end of mullion cover.<br />

- Run a bead of sealant on back<br />

side of mullion cover.<br />

- Staple cover to transom through<br />

anchor blocks, not fiberglass.<br />

Sealant<br />

Center Mull Strip<br />

Transom<br />

25<br />

Center Mull Strip<br />

Transom<br />

<strong>Patio</strong> System Head Jamb


4B<br />

ATTACH TRANSOM TO PATIO UNIT<br />

A. Run a bead of sealant on the mullion covers <strong>and</strong> then staple the<br />

covers to the transom. Staple into the substrate <strong>and</strong> not the fiberglass.<br />

A 3/4" staple is recommended.<br />

B. Align transom to patio door system. Using (6) #8 x 2“ pan head screws,<br />

fasten transom <strong>and</strong> patio door system together through pre-drilled holes in frames.<br />

Number of screws will vary based on the system width.<br />

(6) #8 x 2“<br />

pan head screws<br />

5B MODIFYING CORNER PADS FOR MULLED TRANSOMS<br />

To maintain a consistent seal around the system the corner pads<br />

need to be applied. Cut pad as shown <strong>and</strong> apply to sealing fin<br />

joint.<br />

Cut <strong>Line</strong><br />

Mullion Cover<br />

26<br />

Exterior<br />

Sealant<br />

Mullion Cover


5B INSTALL SYSTEM<br />

Turn to page 5 <strong>and</strong> follow steps 6 -10. Secure frame in rough opening using the #10 x 3" pan<br />

head screws. Fasten frame to rough opening through pre-drilled holes in the frame. Follow the<br />

screw spacing shown below for the sill screw location. Fasten sill to floor. Turn to page 9 <strong>and</strong><br />

follow steps 12 - 29. Note that some of the details are tailored to the double patio systems <strong>and</strong><br />

some details may vary slightly.<br />

MEU DOUBLE<br />

TRIPLE MULLED<br />

The sill's center screw needs<br />

to be installed three inches<br />

off center in the direction of<br />

the active panel.<br />

27<br />

TRIPLE CONTINUOUS<br />

The sill's center screw needs<br />

to be installed three inches<br />

off center in the direction of<br />

the active panel.<br />

QUAD CONTINUOUS The screws used on the sill are installed through the<br />

If this is the active door side this<br />

screw needs to be installed three<br />

inches off center in the direction of<br />

the active panel.<br />

sill cap into the sill substrate. There is a v-groove<br />

in the sill cap to assist in aligning the screw.<br />

Exterior<br />

Sill<br />

Sill Cap


6B INDEPENDENT INSTALLATION<br />

Turn to page 5 <strong>and</strong> follow steps4-9.Secure frame in rough opening<br />

using the #10 x 3" pan head screws. Fasten frame to rough opening<br />

through pre-drilled holes in the frame.<br />

Exterior<br />

28


Continuous Triple <strong>Assembly</strong><br />

®<br />

The following packages are needed to complete the installation of your <strong>Therma</strong>-<strong>Tru</strong> <strong>Slim</strong>-<strong>Line</strong> <br />

<strong>Sliding</strong> <strong>Patio</strong> <strong>Door</strong> Continuous Triple <strong>Assembly</strong>. Check all components for correct size <strong>and</strong> color.<br />

See page 42 for sizing information.<br />

Screen<br />

Frame Kit<br />

1-Head Jamb<br />

2-Side Jambs<br />

1-Sill<br />

1-Active Weatherstrip Carrier<br />

1-Inactive Weatherstrip Carrier<br />

2-Active Panel Hole Plugs<br />

1-Panel Bumper<br />

12-#10 x 3" Flat Head Screws<br />

12-#8 x 3" Pan Head Screws<br />

1- This Instruction Booklet<br />

4- Panel Anchor Blocks<br />

4- #10 x 1 ½" Phillips Anchor Screws<br />

4- #10 x 2 ½" Phillips Anchor Screws<br />

1-Sill Cap Base<br />

1-Sill Cap Top<br />

1-Drip Cap<br />

1-Head Sealing Fin<br />

2-Corner Pads<br />

1-Astragal<br />

H<strong>and</strong>le Set Kit<br />

2-H<strong>and</strong>les<br />

1-Spacer<br />

1-Mortise Lock<br />

1-Keeper<br />

1-Escutcheon with Lock<br />

1-Escutcheon<br />

2-Phillips Screws with Colored Heads<br />

4-Hex Drive Screws<br />

2-Keys<br />

1-Gasket<br />

1-Hex Wrench<br />

1-Through Pin<br />

2-#8 x 1" Flat Head Screws<br />

4-#8 x 1" Pan Head Sheet Metal Screws<br />

Operating<br />

Panel<br />

1 - Operating Panel<br />

2 - Stationary Panel<br />

Optional Components<br />

Transom<br />

Coastal Package<br />

29<br />

Stationary<br />

Panel<br />

Tools <strong>and</strong> materials needed for assembly <strong>and</strong> installation:<br />

100% Silicone Sealant <strong>and</strong> Caulk Gun<br />

6' Level<br />

Measuring Tape<br />

Electric Drill<br />

#2 Phillips Drive Bit<br />

Staple Gun or Brad Nails<br />

1/8“ Drill Bit<br />

Flat-blade Screwdriver<br />

Gloves<br />

Safety Glasses<br />

Partial Roll of Insulation<br />

Shims<br />

Stationary<br />

Panel<br />

Additional Parts<br />

1-Foot Bolt<br />

1-Foot Bolt Keeper<br />

1-#8 x 1 ½" S.S. Pan Head Screw<br />

3-#8 x 9/16" S.S. Pan Head Screws<br />

2-#8 x 1" S.S. Pan Head Screws<br />

1-Touch Up Paint


1C FRAME ASSEMBLY<br />

Proceed to page 3 <strong>and</strong> follow steps1-11.Note that<br />

some of the details in step1-11aretailored to the double<br />

patio systems <strong>and</strong> some details may vary slightly. Secure the<br />

frame in the rough opening at the attachment points shown.<br />

2C INSTALL THE FIRST STATIONARY PANEL<br />

A. Apply a 1/4” bead of caulk (recommend clear sealant) to bottom<br />

of sill inactive door riser. Where inactive panel is to be installed.<br />

B. Locate the non-h<strong>and</strong>ed stationary slab, this slab has no interlocks<br />

as shown below. From exterior side of system, install stationary<br />

panel by inserting top of panel into exterior channel. Rotate<br />

bottom panel in until sill inactive door riser leg sets in groove.<br />

C. Slide slab tightly against side jamb<br />

D. Wipe off excess caulking.<br />

E. Proceed to page 10 <strong>and</strong> follow steps 13 <strong>and</strong> 14.<br />

A<br />

Exterior<br />

3C<br />

Exterior<br />

INSTALL ASTRAGAL<br />

Install astragal, using a block of wood or rubber mallet<br />

to avoid damage to the parts. <strong>Line</strong> up astragal to the<br />

bottom of the slab. Insert barbs into stile grooves. Tap into<br />

place, repeat at head. Work your way towards the center of<br />

the panel. Check fit of astragal along entire length of panel.<br />

30<br />

Exterior<br />

Glazing Bead


4C INSTALL SECOND PANEL<br />

A. Apply a 1/4” bead of caulk (recommend clear sealant) to<br />

bottom of sill inactive door riser.<br />

B. From exterior side of system, install stationary panel by inserting<br />

top of panel into exterior channel. Rotate bottom panel in<br />

until sill inactive door riser leg sets into groove. The interlock<br />

should be towards the active door.<br />

Exterior<br />

C. Slide slab tightly into the astragal.<br />

D. Wipe off excess caulking.<br />

Exterior<br />

Riser<br />

A<br />

5C PANEL INSTALLATION CONTINUED<br />

Follow steps 13 - 19 to complete panel installation.<br />

6C HANDLE AND MORTISE LOCK INSTALLATION<br />

Follow steps 21 - 29 to complete the h<strong>and</strong>le <strong>and</strong> mortise lock installation.<br />

C<br />

31<br />

Interlock<br />

B


7C<br />

INSERT PANEL BUMPER<br />

Insert panel bumper into innermost channel<br />

in head jamb. Bumper location should allow<br />

for the maximum door opening but stop the<br />

door panel before the h<strong>and</strong>le could pinch a<br />

persons fingers. Three inches is recommended<br />

as the minimum clearance.<br />

Weatherproof, Finish, <strong>and</strong> Maintain System<br />

Caulk around entire system on exterior side. Seal sealing fins to siding or facing,<br />

seal front bottom edge of sill, seal all joints between jambs <strong>and</strong> moldings.<br />

Seal joints between exterior hardware trim <strong>and</strong> door face to prevent air <strong>and</strong><br />

water infiltration.<br />

Remove sill tape <strong>and</strong> the labels on the glass.<br />

Use the touch up paint to paint the heads of the rough opening screws.<br />

32<br />

Panel<br />

Bumper<br />

Interior<br />

Side<br />

Head Jamb<br />

3"<br />

Panel<br />

Bumper


Continuous Quad <strong>Assembly</strong><br />

®<br />

The following packages are needed to complete the installation of your <strong>Therma</strong>-<strong>Tru</strong> <strong>Slim</strong>-<strong>Line</strong> <br />

<strong>Sliding</strong> <strong>Patio</strong> <strong>Door</strong> Continuous Quad <strong>Assembly</strong>.<br />

See page 42 for sizing information.<br />

Frame Kit<br />

1-Head Jamb<br />

2-Side Jambs<br />

1-Sill<br />

Check all components for correct size <strong>and</strong> color.<br />

2-Active Weatherstrip Carriers<br />

2-Inactive Weatherstrip Carriers<br />

4-Active Panel Hole Plugs<br />

2-Panel Bumpers<br />

24-#10 x 3" Flat Head Screws<br />

24-#8 x 3" Pan Head Screws<br />

1- This Instruction Booklet<br />

4- Panel Anchor Blocks<br />

4- #10 x 1 ½" Phillips Anchor Screws<br />

Stationary<br />

Panel<br />

Operating<br />

Panel<br />

Operating<br />

Panel<br />

Stationary<br />

Panel<br />

4- #10 x 2 ½" Phillips Anchor Screws<br />

1-Sill Cap Base<br />

1-Sill Cap Top<br />

1-Drip Cap<br />

1-Head Sealing Fin<br />

2-Corner Pads<br />

1-Astragal<br />

1-Keeper<br />

1-Strike Spacer<br />

1-Strike Backer<br />

2 - Screens<br />

2 - Operating Panels<br />

2 - Stationary Panels<br />

Optional Components<br />

Transom<br />

Coastal Package<br />

Additional Parts<br />

2-Foot Bolts<br />

2-Foot Bolt Keepers<br />

2-#8 x 1 ½" S.S. Pan Head Screws<br />

6-#8 x 9/16" S.S. Pan Head Screws<br />

4-#8 x 1" S.S. Pan Head Screws<br />

1-Touch Up Paint<br />

1-Screen Astragal<br />

4-#6 x 3/4" TEK Screws<br />

4-#10-32 x 1 1/4" PPH SS MS<br />

H<strong>and</strong>le Set Kit<br />

4-H<strong>and</strong>les<br />

1-Mortise Lock<br />

1-Spacer<br />

1-Keeper<br />

1-Escutcheon with Lock<br />

3-Escutcheons<br />

4-Phillips Screws with Colored Heads<br />

8-Hex Drive Screws<br />

2-Keys<br />

2-Gaskets<br />

2-Hex Wrenches<br />

2-Through Pins<br />

4-#8 x 1" Flat Head Screws<br />

8-#8 x 1" Pan Head Sheet Metal Screws<br />

Tools <strong>and</strong> materials needed for assembly <strong>and</strong> installation:<br />

100% Silicone Sealant <strong>and</strong> Caulk Gun<br />

6' Level<br />

Measuring Tape<br />

Electric Drill<br />

#2 Phillips Drive Bit<br />

Staple Gun or Brad Nails<br />

1/8“ Drill Bit<br />

332 / “ Drill Bit<br />

Flat-blade Screwdriver<br />

Gloves<br />

Safety Glasses<br />

Partial Roll of Insulation<br />

Shims<br />

33


1D FRAME ASSEMBLY STEPS 1 -11<br />

Proceed to page 3 <strong>and</strong> follow steps1-11.Note that<br />

some of the details in step1-11aretailored to the double<br />

patio systems <strong>and</strong> some details may very slightly. Secure the<br />

frame in the rough opening at the attachment<br />

points shown below.<br />

2D INSTALL THE FIRST STATIONARY PANEL<br />

A. Apply a 1/4” bead of caulk (recommend clear sealant) to<br />

bottom of sill inactive door riser.<br />

B. From exterior side of system, install stationary panel by inserting<br />

top of panel into exterior channel. Rotate bottom panel in<br />

until sill inactive door riser leg sets into groove. As reference<br />

the interior of the slab is always the side with the glazing bead.<br />

The interlock should be towards the center of the door.<br />

Exterior<br />

C. Slide slab tightly against side jamb<br />

D. Wipe off excess caulking.<br />

E. Repeat for opposite side.<br />

3D<br />

Riser<br />

Exterior<br />

If this is the active door side this<br />

screw needs to be installed three<br />

inches off center in the direction of<br />

the active panel.<br />

A<br />

Exterior<br />

PANEL INSTALLATION CONTINUED<br />

Follow steps 13 - 19 to complete the panel installation.<br />

Most of these steps will need to be completed twice.<br />

34<br />

Glazing Bead<br />

B<br />

Interlock


4D<br />

5D INSERT PANEL BUMPER<br />

Insert panel bumper into innermost channel<br />

in head jamb, butting end of bumper against<br />

stationary side jamb. Seat panel bumper flush<br />

with head jamb.<br />

6D<br />

INSTALL ASTRAGAL & KEEPER<br />

Assemble the parts shown below to the astragal with 4 #10 - 32 x 1 1/4" PPH SS MS. Install the top<br />

<strong>and</strong> bottom of the astragal <strong>and</strong> work towards the center. Note the notched portion goes at the bottom<br />

of the slab. Take caution to align the astragal with the bottom of the panel.<br />

#10-32 x 1 1/4" PPH SS MS<br />

Keeper<br />

35<br />

Panel<br />

Bumper<br />

Nylon Strike Spacer<br />

Astragal<br />

Interior<br />

Side<br />

Side Jamb<br />

SS Strike Backer<br />

Head Jamb<br />

Panel<br />

Bumper<br />

NOTE: IF NEEDED THE BUMPER CAN BE CUT DOWN FROM ITS<br />

ORIGINAL LENGTH OF SIX INCHES TO FOUR AND A HALF INCHES.<br />

THIS WILL ALLOW FOR A WIDER ENTRANCE.<br />

HANDLE AND MORTISE LOCK INSTALLATION<br />

Follow steps 21 - 23 then 25 - 27 to complete the h<strong>and</strong>le <strong>and</strong> mortise lock installation.


7D PASSIVE HANDLE INSTALL<br />

A. Assemble h<strong>and</strong>le to escutcheon plate according to the h<strong>and</strong> of the door, with two hex screws.<br />

The curve of the h<strong>and</strong>le should slope toward the center of the slab it is being installed into.<br />

Tighten securely to prevent loosening during operation.<br />

B. The black foam gasket should be installed under the exterior escutcheon plate. This piece will<br />

prevent water infiltration.<br />

C. Insert through pin into escutcheon plate.<br />

D. Place exterior h<strong>and</strong>le on door aligning holes in panel.<br />

8D<br />

Escutcheon<br />

ALIGN INTERIOR HANDLE<br />

H<strong>and</strong>le<br />

36<br />

Exterior<br />

A. Assemble h<strong>and</strong>le to escutcheon plate according to the h<strong>and</strong> of the door, with two hex screws.<br />

The curve of the h<strong>and</strong>le should slope toward the center of the door. Tighten securely to prevent<br />

loosening during operation.<br />

B. If desired, the thumb knob can be changed to different positions when in the locked <strong>and</strong> unlocked<br />

positions. To do this, remove the screw in the stem of the thumb turn. Next, rotate the adaptor so<br />

the desired threaded hole in the adaptor lines up with a hole in the thumb turn stem.<br />

C. Place interior h<strong>and</strong>le over latch aligning holes in panel.<br />

D. Fasten h<strong>and</strong>les together with (2) phillips pan head colored screws.<br />

Tighten the mounting screws to complete the installation.<br />

NOTE:<br />

USE CAUTION NOT TO OVER<br />

TIGHTEN SCREWS.<br />

Gasket<br />

(2) 2" Phillips Pan Head Colored Screws


9D INSTALL SCREEN ASTRAGAL<br />

Insert the screen astragal on the passive<br />

screen. Using a 3/32" drill bit drill a hole<br />

through the astragal six inches down from<br />

the top <strong>and</strong> another one six inches from the<br />

bottom. Then screw two of #6 x 3/4" TEK<br />

screws into the screen threw the holes in<br />

the astragal.<br />

10D SCREEN INSTALLATION<br />

Follow steps 28 - 29 to complete the installation. Do not use the screws that are suppled<br />

with the screen. Use two #6 x 3/4" TEK screws instead.<br />

Weatherproof, Finish, <strong>and</strong> Maintain System<br />

Caulk around entire system on exterior side. Seal sealing fins to siding or facing,<br />

seal front bottom edge of sill, seal all joints between jambs <strong>and</strong> moldings.<br />

Seal joints between exterior hardware trim <strong>and</strong> door face to prevent air <strong>and</strong><br />

water infiltration.<br />

Remove sill tape <strong>and</strong> the labels on the glass.<br />

Use the touch up paint to paint the heads of the rough opening screws.<br />

37<br />

Screen<br />

Astragal


A<br />

B<br />

JAMB EXTENSION INFORMATION<br />

The following images are intended to<br />

help clarify how a <strong>Slim</strong>-<strong>Line</strong> patio door<br />

is installed in different frame openings.<br />

The jamb extensions are made of st<strong>and</strong>ard<br />

wood trim materials, readily available from<br />

lumber yards <strong>and</strong> building material retail<br />

stores. Attach the jamb extensions through<br />

the side into the wall.<br />

Additional Information<br />

REPAINTING PROCEDURE<br />

38<br />

1 1/8"<br />

4 9/16"<br />

2 x 4 CONSTRUCTION<br />

2 "<br />

3/4"<br />

1 1/8"<br />

6 9/16"<br />

2 x 6 CONSTRUCTION<br />

1. S<strong>and</strong> the surface to be recoated with 180 grit s<strong>and</strong>paper to abrade <strong>and</strong> make porous.<br />

2. Remove all s<strong>and</strong>ing dust from the surface. This can be accomplished by using a damp cloth.<br />

3. Optional: Wipe the surface with a solvent paint degosser applied with a clean cloth followed<br />

by a final wipe with an additional clean cloth to ensure the surface is free of any contaminates.<br />

TM<br />

4. Apply Sherwin Williams DTM Bonding Primer part # B66A50 to the surface <strong>and</strong> let the<br />

coating dry, following the directions provided on the label located on the back of the can.<br />

TM<br />

5. Topcoat the Sherwin Williams DTM Bonding Primer with a high quality acrylic latex<br />

coating such as Sherwin Williams SuperPaint A84 Series or Sherwin Williams DTM<br />

Acrylic Coating B66 Series.<br />

For store locations of the above mentioned paints call 1-800-4SHERWIN<br />

TM<br />

Corresponding Sherwin Williams SuperPaint Codes:<br />

BRONZE WHITE STONE ALMOND<br />

A89T54 A89W507 A89W53 A89W51<br />

N1 10/32 R2 1/128 B1 9/32 B1 4/32 +1/64<br />

R2 13/32 B1 1/64 W1 10/32 Y3 19/32<br />

W1 39/32 N1 1/64 N1 2Y +46/32 N1 2Y +18/32<br />

B1 6Y +62/32<br />

Exterior Exterior<br />

TM TM


C INTERIOR CASING ATTACHMENT<br />

Interior casing may be attached to the <strong>Slim</strong>-<strong>Line</strong> frame in either of the following ways.<br />

An air nailer can be used to fasten the interior casing to the <strong>Slim</strong>-<strong>Line</strong> frame using 0.050” x<br />

1-½" wire brad nails through the casing <strong>and</strong> fiberglass frame. For maximum holding power,<br />

ensure that nails are installed through anchor blocks located within frame profiles. Locations<br />

are shown below for st<strong>and</strong>ard two-panel systems.<br />

For manual application, we suggest using 4d-1-½" finish nails. They can be used to secure interior<br />

casing to the frame. Pre-drilled pilot holes (1/16" dia.) are recommended to avoid splitting casing or<br />

frame. Ensure that nails are installed through anchor blocks for maximum holding power.<br />

5"<br />

5"<br />

1"<br />

5"<br />

6 1/4"<br />

System<br />

Center<br />

<strong>Line</strong><br />

5"<br />

Lock<br />

Center<br />

<strong>Line</strong><br />

39<br />

6 1/4"<br />

5"<br />

5"<br />

5"


D TRIPLE SYSTEM INFORMATION<br />

The intention of this section is to clarify the differences between a triple mulled <strong>and</strong><br />

triple continuous <strong>Slim</strong>-<strong>Line</strong> <strong>Patio</strong> <strong>Door</strong> System.<br />

H<strong>and</strong>ing Configurations for a Mulled Triple:<br />

FLF (Fixed, Left H<strong>and</strong> Active, Fixed)<br />

FRF (Fixed, Right H<strong>and</strong> Active, Fixed)<br />

LFF* (Left H<strong>and</strong> Active, Fixed, Fixed)<br />

FFR* (Fixed, Fixed, Right H<strong>and</strong> Active)<br />

H<strong>and</strong>ing Configurations for a Continuous Triple:<br />

LFF (Left H<strong>and</strong> Active, Fixed, Fixed)<br />

FFR (Fixed, Fixed, Right H<strong>and</strong> Active)<br />

* When ordering a LFF or FFR patio door the continuous configuration will be used as the<br />

automatic default. If a LFF or FFR is needed in a mulled configuration it can be ordered as<br />

a double <strong>and</strong> a multiple extension system <strong>and</strong> then joined in the field.<br />

Please note that the overall width of a mulled system is different then that of a continuous system.<br />

Another significant difference between a mulled triple <strong>and</strong> a continuous triple is the packaging.<br />

A triple continuous system will be shipped in two uni-boxes <strong>and</strong> a long frame box.<br />

In comparison, a mulled system will ship in just two boxes.<br />

TRIPLE CONTINUOUS PATIO DOOR<br />

LFF SHOWN<br />

40<br />

TRIPLE MULLED PATIO DOOR<br />

FRF SHOWN


All quad systems are left h<strong>and</strong>ed.<br />

NOTE: DOORS ARE HANDED AS VIEWED FROM THE EXTERIOR.<br />

E DOOR HANDING GUIDE<br />

LEFT HAND DOOR (LF)<br />

LEFT HAND DOOR (LFF)<br />

41<br />

RIGHT HAND DOOR (FR)


R.H. = Replacement Height<br />

SL = Side Lite<br />

X = Active <strong>Door</strong><br />

O = Inactive <strong>Door</strong><br />

T = Triple<br />

Q = Quad<br />

SIZING INFORMATION<br />

THERMA-TRU PATIO DOOR SIZING SPECIFICATIONS<br />

DESCRIPTION CONFIGURATION SYSTEM DIM. ROUGH OPENING GRIDS<br />

WIDTH HEIGHT WIDTH HEIGHT # OF LITES<br />

2/6 X R.H. FIXED SL 32 9/16 79 1/2 33 5/16 80 10 or 15<br />

3/0 X R.H. FIXED SL 38 9/16 79 1/2 39 5/16 80 10 or 15<br />

4/0 X R.H. FIXED SL 50 9/16 79 1/2 51 5/16 80 20<br />

2/6 X 8/0 R.H. FIXED SL 32 9/16 95 1/2 33 5/16 96 12 or 18<br />

3/0 X 8/0 R.H. FIXED SL 38 9/16 95 1/2 39 5/16 96 12 or 18<br />

4/0 X 8/0 R.H. FIXED SL 50 9/16 95 1/2 51 5/16 96 24<br />

5/0 X R.H. XO or OX 59 1/4 79 1/2 60 80 10 or 15<br />

6/0 X R.H. XO or OX 71 1/4 79 1/2 72 80 10 or 15<br />

8/0 X R.H. XO or OX 95 1/4 79 1/2 96 80 20<br />

9/0 X R.H. XOO or OOX 106 13/16 79 1/2 107 9/16 80 10 or 15<br />

9/0 X R.H. OXO 109 7/8 79 1/2 110 5/8 80 10 or 15<br />

10/0Q X R.H. OXXO 115 3/4 79 1/2 116 1/2 80 10 or 15<br />

12/0T X R.H. XOO or OOX 142 13/16 79 1/2 143 9/16 80 20<br />

12/0T X R.H. OXO 145 7/8 79 1/2 146 5/8 80 20<br />

12/0Q X R.H. OXXO 139 3/4 79 1/2 140 1/2 80 10 or 15<br />

5/0 X 8/0 R.H. XO or OX 59 1/4 95 1/2 60 96 12 or 18<br />

6/0 X 8/0 R.H. XO or OX 71 1/4 95 1/2 72 96 12 or 18<br />

8/0 X 8/0 R.H. XO or OX 95 1/4 95 1/2 96 96 24<br />

9/0 X 8/0 R.H. XOO or OOX 106 13/16 95 1/2 107 9/16 96 12 or 18<br />

9/0 X 8/0 R.H. OXO 109 7/8 95 1/2 110 5/8 96 12 or 18<br />

10/0Q X 8/0 R.H. OXXO 115 3/4 95 1/2 116 1/2 96 12 or 18<br />

12/0T X 8/0 R.H. XOO or OOX 142 13/16 95 1/2 143 9/16 96 24<br />

12/0T X 8/0 R.H. OXO 145 7/8 95 1/2 146 5/8 96 24<br />

12/0Q X 8/0 R.H. OXXO 139 3/4 95 1/2 140 1/2 96 12 or 18<br />

PATIO TRANSOM SIZING SPECIFICATIONS<br />

DESCRIPTION CONFIGURATION REF SYSTEM WIDTH # PER. CONFIG. SYSTEM DIM. ROUGH OPENING DAYLIGHT SIZE<br />

WIDTH HEIGHT WIDTH HEIGHT WIDTH HEIGHT<br />

2/6 FIXED SL 32 9/16 1 32 9/16 16 33 5/16 16 1/2 24 7/16 8 3/8<br />

3/0 FIXED SL 38 9/16 1 38 9/16 16 39 5/16 16 1/2 30 7/16 8 3/8<br />

4/0 FIXED SL 50 9/16 1 50 9/16 16 51 5/16 16 1/2 42 7/16 8 3/8<br />

5/0 XO or OX 59 1/4 1 59 1/4 16 60 16 1/2 51 1/8 8 3/8<br />

6/0 XO or OX 71 1/4 1 71 1/4 16 72 16 1/2 63 1/8 8 3/8<br />

8/0 XO or OX 95 1/4 1 95 1/4 16 96 16 1/2 87 1/8 8 3/8<br />

9/0 XOO or OOX 106 13/16 1 106 13/16 16 107 9/16 16 1/2 98 11/16 8 3/8<br />

9/0 OXO 109 7/8 1 109 7/8 16 110 5/8 16 1/2 101 3/4 8 3/8<br />

10/0 OXXO 115 3/4 2 57 13/16 16 116 1/2 16 1/2 49 11/16 8 3/8<br />

12/0 XOO or OOX 142 13/16 2 71 11/32 16 143 9/16 16 1/2 63 7/32 8 3/8<br />

12/0 OXO 145 7/8 2 72 7/8 16 146 5/8 16 1/2 64 3/4 8 3/8<br />

12/0 OXXO 139 3/4 2 69 13/16 16 140 1/2 16 1/2 61 11/16 8 3/8<br />

42<br />

PATIO SYSTEM INFORMATION<br />

DESCRIPTION WIDTH HEIGHT DAYLIGHT SIZE<br />

2/6 X R.H. 29.500 76.188 24.188 70.750<br />

3/0 X R.H. 35.500 76.188 30.188 70.750<br />

4/0 X R.H. 47.500 76.188 42.188 70.750<br />

2/6 X 8/0 R.H. 29.500 92.188 24.188 86.750<br />

3/0 X 8/0 R.H. 35.500 92.188 30.188 86.750<br />

4/0 X 8/0 R.H. 47.500 92.188 42.188 86.750


Anchor Screw<br />

#10 x 1 PPH SMS<br />

½"<br />

Anchor Screw<br />

#10 x 2 PPH SMS<br />

½"<br />

Frame <strong>Assembly</strong> Screw<br />

#10 x 3" PFH SMS<br />

Rough Opening Screw<br />

#8x3"PPH<br />

Astragal Screw<br />

#10 - 32 x 1 1/4" PPH SS MS<br />

H<strong>and</strong>le Set Keeper Screw<br />

#10 x 1 PPH SMS<br />

½"<br />

#6 x 3/4" TEK PH Screw<br />

SCREW CHART<br />

43<br />

Mortise Screw<br />

#8 x 1" PFH MS<br />

H<strong>and</strong>le Set Screw<br />

#10 x 7/16" PH Hex Drive MS<br />

Colored H<strong>and</strong>le Set Screw<br />

#10 x 2 1/4" Phillips Oval MS<br />

Colored Foot Bolt Screw<br />

#8 x 1 S.S. PPH SMS<br />

½"<br />

Colored Foot Bolt Screw<br />

#8 x 9/16" S.S. PPH SMS<br />

Colored Foot Bolt Keeper<br />

Screws<br />

#8 x 1" S.S. PPH SMS<br />

Transom & M.E.U. Screw<br />

#8 x 2" PPH SMS


1687 Woodl<strong>and</strong>s Dr. Maumee, OH 43537<br />

1-800-THERMATRU (843-7628)<br />

www.thermatru.com<br />

<strong>Therma</strong>-<strong>Tru</strong> <strong>Door</strong>s is an operating company of Fortune Br<strong>and</strong>s, Inc.<br />

© 2005 <strong>Therma</strong>-<strong>Tru</strong> Corp. 12-31-04<br />

Part # SLBOOK04

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