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19.17 Safety Thermostats<br />

Remove the front panel, combustion chamber<br />

cover and right side panel.<br />

Locate the overheat safety thermostats at the<br />

front left handside of the boiler and ontheright<br />

handside of the primary heat exchanger<br />

(Figures 54a& b)<br />

Disconnect the electrical connections from<br />

the thermostat.<br />

LIMIT SAFETY<br />

THERMOSTAT<br />

PRESSURE<br />

SAFETY RELIEF<br />

VALVE<br />

UNSCREW<br />

TO REMOVE<br />

Figure 54a<br />

DISCHARGE<br />

PIPE<br />

R.H. HYDRAULIC<br />

BLOCK<br />

Figure 55<br />

ELECTRICAL<br />

CONNECTIONS<br />

19.19 Hydroblock<br />

PIPE CLIP<br />

Drain the boiler’s hydraulic circuit as detailed in<br />

(19.2).<br />

Remove the secondary heat exchanger as<br />

described in (19.12)<br />

30<br />

Remove the pump assembly as described in<br />

(19.10)<br />

PRIMARY<br />

HEAT<br />

EXCHANGER<br />

OVERHEAT SAFETY<br />

THERMOSTAT<br />

Unclip the thermostat from the pipe.<br />

Figure 54b<br />

Fit the replacement thermostat in reverse<br />

order of removal.<br />

Remove the section of the hydroblock from the<br />

pump by releasing the clip.<br />

Release the exchanger outlet pipe nut and<br />

rotate the pipe for easy removal of the left<br />

section of the hydroblock as described in<br />

section (19.13)<br />

Disconnect the three way valve motor, electrical<br />

connection and remove the motor by releasing the<br />

clip as described in section (19.22)<br />

Release the nut connecting the CH outlet connection<br />

to the hydroblock. (Figure 56).<br />

19.18 Pressure relief valve (Figure 55).<br />

Drain the boiler’s hydraulic circuit as detailed in<br />

(19.2).<br />

Disconnect the discharge pipe on the outlet of the<br />

safety valve.<br />

Remove the safety valve from the hydraulic block<br />

and retain the o-ring for use on reassembly,<br />

replace as necessary.<br />

Figure 56<br />

Fit the replacement safety valve in reverse order<br />

to removal and refill, vent and pressurise boiler<br />

ensuring all joints are sound.<br />

ELECTRICAL<br />

CONNECTIONS<br />

DOMESTIC HOT<br />

WATER SENSOR<br />

Page 30

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