High Speed Machining Precision Tooling - Indobiz.biz

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e The Ind o n e s ian Qu a r terly Ma g a z ine for th e M e talwo rking & Re lated Ma n u fac turing Ind u s trie s The Indo n e sia n Qu a r terly Ma g a z ine for the Me tal wo r kin g & Re lated Ma n u fac t u r ing Ind u s tries The Ind o n e s ian Q u a r terly Ma g a z ine fo r th e Me tal working & Re lated Ma n u factu ring Ind u s trie s Contents Indonesia in action: RI jadi basis Produksi GM Indonesia in action: Vol. 02 / 2008 news Indonesia in action: Vol. 02 / 2008 news Vol. 02 / 2008 news RI jadi basis Produksi GM RI jadi basis Produksi GM Hi On the Cover High Speed Machining Precision Tooling High Speed Machining Precision Tooling High Speed Machining Precision Tooling Automation Re-defi ning Precision 08 38 Automation in a production shop The Art and Science of Precision cutting Tools On Course with Xtra.tec ® Drills 12 16 Shop Management 41 Evaluating Shop Management System Events watch 17 Two for every eventuality Restructured boring and precision boring tools from WALTER 43 Indonesia Features KOIKE MONOGRAPH 1650 Technical Features Revolution in Sheet-metal Manufacturing VPSS Industry & Technology 18 20 52 Industri masih figuran dalam pertumbuhan ekonomi Industri mesin perlu restrukturisasi Indonesia masih sulit, namun menjanjikan bagi bisnis mesin-mesin bekas Alternatif lebih murah mendapat sambutan Peraturan mempengaruhi struktur perdagangan Statistik denagn daya bukti terbatas Permintaan alat berat rekondisi meningkat Shrink Fit : The High Accuracy Toolholder of Choice Technology for Improving Five-Axis Capability The Road to Welding Automation Taking Rapid Prototyping to The Next Level Quality & Inspection Accuracy of Feed Axes Part Two Just how good is your process? 22 26 28 32 34 37 Columns 59 Just for the thought 61 Fresh from the oven 63 News Snippets 65 Calendar of Events 66 Jokes 68 Quotes on work Indonesia In Action 57 Investasi Industri Elektronik US$2,5 Miliar RI jadi basis produksi GM Pemerintah proteksi industri alsintan RI kejar produksi 1 juta mobil 4 indometalworking news Vol. 2 / 2008
Editorial CUT TO THE CHASE – LET’S GO PRECISION Today, precision, productivity and production capability are the driving forces in every part of the world manufacturing. As tolerances get tighter and cycle times become the difference between profi t and loss, tool users need ever higher skills, equipment and solutions to be successful. The cutting tool industry is responding with new tools of their own: Advanced technology, education and collaboration. Over the past decade, Asian machine shops have been through a competitive gauntlet involving too little business to go around and relentless pressure from imports. Survival demanded exponentially greater productivity, an improvement only available with advanced tooling. In these plants, fewer operators ran more machines, leaving no time to nurse inferior tools through a day’s work. To survive, Indonesia industry had to concentrate on decreasing and/or eliminating machining operations and cycle times. The fi rms that have made improvements are now positioned to take advantage of economic changes that are creating new opportunities. For example, offshore outsourcing, one of the manufacturing trends over the past decade, is losing much of its luster as costs and complications reduce its appeal. The demands of growing Asian domestic economies have not only created competing demands for shipping, but resulted in rising costs for materials and energy and rising labor costs for contract manufacturers. Language barriers and the diffi culties of implementing in-process changes have taken their toll in production and delivery losses. European manufacturers have continued to invest in technology and successfully adapt to competitive pressures from all over the world. North America has the technology available to compete straight up with Asian and European competition, but needs better access to technology and supporting education. There is a disparity in the knowledge pool because mechanical engineers and machinists have not always had the resources at their disposal to keep up with new technologies in machining and cutting tools. But this is changing rapidly with the advent of new technology centers and closer working relationships between manufacturers and toolmakers. We can, and should, be making machined products in this country and we should be continuously adapting in the technologies required to make them more effi ciently and of higher quality. Sometimes, new technology is expensive, but it allows you to do things faster and more precisely. Over the past fi ve years, there has been a revolution in Indonesia manufacturing based on the ability to make things faster and more cost effectively. We are poised for a similar revolution in machining. This is why education in the latest advances in tooling, materials, parts design and CNC machining is vital to our industry. Recognizing the importance of demonstrating the value of advanced tooling and machining methods, cutting tool manufacturers are reaching out to the users of their products, inviting them to make their requirements known and collaborating with them on creating solutions and demonstrating the value of new technologies and methods. By investing in technical education, and advanced tool development for the latest machining methods, we are helping Indonesia tool up for future success. Edwin Widjaja Editor in Chief PT IndoBiz Connection Gedung Hero II 8 th fl oor Jl. Gatot Subroto Kav. 64 No. 177A Jakarta Selatan - Indonesia Telp. : +62-21-657 00 022 Fax : +62-21-266 45 463 Contact : Melissa Ng Edwin Widjaja sales@indobiz.biz (advertisement) editor@indobiz.biz (articles/editorial) All rights reserved. No Portion of this publication covered by the copyright herein may be reproduced in any form or means - graphic, electronic, mechanical, photocopying, recording, taping, etc - without the written consent of the publisher. Opinions expressed by contributors and advertisers are not necessarily those of the publisher and editor. All of the articles are based on the original author. 6 indometalworking news Vol. 2 / 2008
Page 1: Vol. 02 / 2008 news The Indonesian
Page 5 and 6: Chart 1 Unit Equivalent Metric to I
Page 7 and 8: The Art And Science Of Precision Cu
Page 9 and 10: Planning For The Future While the m
Page 11 and 12: Press Release On Course with Xtra.t
Page 13 and 14: Technical Features Automation in th
Page 15 and 16: ELIMIATES IMPROPER UNFOLDING In VPS
Page 17 and 18: the part process and often present
Page 19 and 20: Technology for Improving Five-Axis
Page 21 and 22: The Road to Welding Automation Why
Page 23 and 24: for multiple jobs; so, depending on
Page 25 and 26: • Part design can be based on fun
Page 27 and 28: Figure 13. Positioning error in a s
Page 29 and 30: Just how good is your process? Chec
Page 31 and 32: Automation This simple loader is de
Page 33 and 34: Shop Management Evaluating Shop Man
Page 35 and 36: Events Watch Specialized & Dedicate
Page 37 and 38: Metalcutting Technologies and Machi
Page 39 and 40: Laser Cutting, Sheetmetal & Metalfo
Page 41 and 42: Cutting Tools, Workholding Systems
Page 43 and 44: Cutting Tools, Workholding Systems
Page 45 and 46: IndonesiaFeatures Industri Mesin Pe
Page 47 and 48: IndonesiaFeatures generator, motor,
Page 49 and 50: INDONESIA IN ACTION Investasi Indus
Page 51 and 52: Just for the thought Five Steps To
Page 53 and 54:
Just for the thought Is Incremental
Page 55 and 56:
News Snippets PT. TVS MOTOR AKAN ME
Page 57 and 58:
Calendar of Events 2008 9 - 12 July
Page 59 and 60:
Helicopter Problem A helicopter was
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