Vlado cherokee j8s.pdf - VWClub.BG

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ENGINE AND PERIPHERALS Overhauling the engine 10 REFITTING AND ASSEMBLING PISTON CON RODS Turbo engine Go to the cylinder liner-pistonreplacement section. The parts in the cylinder liner-piston section are identical to those used for this operation. Mark the parts in each box from A to D to ensure they remain identical. Completely dissolve the non-stick film without scratching the parts. Oil the gudgeon pin. Check that the gudgeon pins rotate properly in the new piston and the corresponding con rod. Some con rods are pierced to allow an oil jet to pass through; ensure that these are not blocked. Fit the con rod bearing shells. Ensure that the piston and con rod are fitted the right way round: Normally aspirated engine 83241R1 Downloaded from www.Manualslib.com manuals search engine 10-84
ENGINE AND PERIPHERALS Overhauling the engine 10 FITTING THE PISTON RINGS Rings set to their original adjustment must be free in their channels. Ensure the rings are fitted in the correct orientation. CHECKING CYLINDER LINER PROTRUSION This engine is fitted with cylinder liner base O-rings (J) and cylinder liner shaft seals (F). The seals only maintain tightness The cylinder liner is directly supported by the cylinder block and the cylinder liner protrusion (X) is assured by the manufactured dimensions. 86187R Fit the rings such that the gaps are equally spaced around the piston. 72552R Downloaded from www.Manualslib.com manuals search engine 10-85
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