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■ <strong>EPR</strong> NUCLEAR ISLAND<br />

REACTOR PRESSURE VESSEL<br />

AND INTERNAL STRUCTURES<br />

†<br />

The RPV has been designed to facilitate the non-destructive testing<br />

during in-service inspections. In particular, its internal surface is<br />

accessible to allow 100% visual and/or ultrasonic inspection of the<br />

welded joints from the inside.<br />

The RPV closure head is a partly spherical piece with penetrations<br />

for the control rod drive mechanisms and the in-core instrumentation.<br />

The RPV and its closure head are made of forged ferritic steel –<br />

16 MND 5 – a material that combines adequate tensile strength,<br />

toughness and weldability. The entire internal surface of the RPV<br />

and its closure head are covered with a stainless steel cladding for<br />

corrosion resistance. To contribute to the reduction of the corrosion<br />

products radiation source term, the cladding material is specified<br />

with a low Cobalt residual content.<br />

Inside the reactor building, the entire RPV structure (including the<br />

reactor core) is supported by a set of integrated pads underneath the<br />

eight primary nozzles. These pads rest on a support ring which is<br />

the top part of the reactor pit.<br />

Chalon manufacturing plant (France): Civaux 1 (N4, 1,500 MWe) reactor pressure vessel<br />

and its closure head.<br />

Significant safety margin against the risk of brittle fracture (due to<br />

material aging under irradiation) during the RPV’s 60 year design<br />

life is ensured.<br />

Reactor Pressure Vessel<br />

The Reactor Pressure Vessel (RPV) is the component of the<br />

Nuclear Steam Supply System that contains the core.<br />

A closure head is fastened to the top of the RPV by means of a<br />

stud-nut-washer set.<br />

To minimize the number of large welds, and consequently reduce<br />

their manufacturing cost and time for in-service inspection, the upper<br />

part of the RPV is machined from one single forging and the flange<br />

is integral to the nozzle shell course. Nozzles of the set-on type<br />

facilitate the welding of the primary piping to the RPV and the welds<br />

in-service inspection as well.<br />

The lower part of the RPV consists of a cylindrical part at the core<br />

level, a transition ring and a spherical bottom piece. As the in-core<br />

instrumentation is introduced through the closure head at the top<br />

of the RPV, there is no penetration through the bottom piece.<br />

Reactor pressure vessel monobloc upper shell for the Olkiluoto 3 (Finland) <strong>EPR</strong>.<br />

22 I

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