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Pipe PreparationSECTION 15: PIPE PREPARATIONGroove DimensionsSTANDARD CUT GROOVESPECIFICATIONS NOTESFor Complete InformationRequest Publication 25.01ODBAExaggerated for ClarityGROOVE DIMENSION NOTES:Column 1: Nominal Pipe SizeColumn 2: Outside DiameterThe outside diameter of cut grooved pipeshall not vary more than the tolerancelisted. For carbon steel pipe the maximumallowable tolerance from square cut endsto 0.76 mm/0.030" for 20 – 90 mm/¾ – 3½";1.14 mm/0.045" for 100 – 150 mm/4 – 6";and 1.5 mm/0.060" for sizes 200 mm/8" O.D.and above measured from true square line.Column 3: Gasket SeatThe pipe surface shall be free fromindentations, roll marks, and projectionsfrom the end of the pipe to the groove,to provide a leak-tight seal for the gasket.All loose paint, scale, dirt, chips, greaseand rust must be removed. It continuesto be Victaulic’s first re<strong>com</strong>mendationthat pipe be square cut. When usingbeveled pipe contact Victaulic for details.Square cut pipe must be used withFlushSeal and EndSeal gaskets. Gasket seat“A” is measured from the end of the pipe.Column 4: Groove WidthThe bottom of groove to be free ofloose dirt, chips, rust and scale that mayinterfere with proper coupling assembly.Maximum permissible radius at bottomof groove is 3.8 mm/.015".Column 5: Groove Outside DiameterThe groove must be of uniform depthfor the entire pipe circumference. Groovemust be maintained within the “C”diameter tolerance listed.Column 6: Groove DepthFor reference only. Groove must conformto the groove diameter “C” listed.Column 7: Minimum AllowableWall ThicknessThis is the minimum wall thicknesswhich may be cut grooved.BCDTSTANDARD CUT GROOVE SPECIFICATIONS – STEEL AND OTHER METALLIC PIPE @1 2 3 4 5 6 7NominalSizemmInchesPipe Outside Diameter O.D.AGasket Seat± 0.76± 0.03Dimensions – mm/InchesBGrv. Width± 0.76CGroove DiameterBasic Maximum Minimum ± 0.03 Maximum MinimumTABLE CONTINUED FROM PG. 15-22GrooveDepthDref.TMin. Allow.WallThickness355.6 355.6 357.2 354.8 23.83 12.70 350.0 349.3 2.77 7.1414 14.000 14.063 13.969 0.938 0.500 13.781 13.751 0.109 0.281377.0 mm377.0 379.4 376.2 23.83 12.70 371.1 370.4 2.94 8.0014.843 14.937 14.811 0.938 0.500 14.611 14.581 0.116 0.31515"381.0 382.6 380.2 23.83 12.70 375.4 374.7 2.77 7.9215.000 15.063 14.969 0.938 0.500 14.781 14.751 0.109 0.312406.4 406.4 408.0 405.6 23.83 12.70 400.8 400.1 2.77 7.9216 16.000 16.063 15.969 0.938 0.500 15.781 15.751 0.109 0.312426.0 mm426.0 428.4 425.2 23.83 12.70 419.5 418.6 3.28 8.5116.772 16.866 16.740 0.938 0.500 16.514 16.479 0.129 0.335457.0 457.0 458.8 456.4 25.40 12.70 451.6 450.9 2.77 7.9218 18.000 18.063 17.969 1.000 0.500 17.781 17.751 0.109 0.312480.0mm480.0 482.4 479.1 25.40 12.70 473.1 472.2 3.45 8.9918.898 18.992 18.863 1.000 0.500 18.626 18.591 0.136 0.354508.0 508.0 509.6 507.2 25.40 12.70 502.4 501.7 2.77 7.9220 20.000 20.063 19.969 1.000 0.500 19.781 19.751 0.109 0.312530.0 mm530.0 532.4 529.2 25.40 12.70 522.5 521.6 3.73 8.9920.866 20.960 20.835 1.000 0.500 20.572 20.537 0.147 0.354559.0 559.0 560.4 558.0 25.40 14.30 550.1 549.3 4.37 9.5322 22.000 22.063 21.969 1.000 0.563 21.656 21.626 0.172 0.375610.0 610.0 611.2 608.8 25.40 14.30 600.9 600.1 4.37 9.5324 24.000 24.063 23.969 1.000 0.563 23.656 23.626 0.172 0375630.0 mm630.0 632.4 629.2 25.40 14.30 621.3 620.4 4.37 10.0024.803 24.897 24.772 1.000 0.563 24.459 24.424 0.172 0.394650 660.4 662.8 659.6 45.45 15.88 647.7 646.1 6.35 15.8826 # 26.000 26.093 25.969 1.75 0.625 25.500 25.437 0.250 0.625700 711.0 713.6 710.4 45.45 15.88 698.5 696.9 6.35 15.8828 # 28.000 28.093 27.969 1.75 0.625 27.500 27.437 0.250 0.62528"733.4 735.0 732.6 25.40 15.88 724.7 723.9 4.37 11.1028.875 28.938 28.844 1.00 0.625 28.531 28.501 0.172 0.437750 762.0 764.4 761.2 45.45 15.88 749.3 747.7 6.35 15.8830 # 30.000 30.093 29.969 1.75 0.625 29.500 29.437 0.250 0.62530"787.4 789.0 786.6 25.4 15.88 777.1 776.3 5.16 12.7031.000 31.063 30.969 1.00 0.625 30.594 30.564 0.203 0.500800 813.0 815.2 812.0 45.45 15.88 800.1 798.5 6.35 15.8832 # 32.000 32.093 31.969 1.75 0.625 31.500 31.437 0.250 0.625900 914.0 916.8 913.6 45.45 15.88 901.7 900.1 6.35 15.8836 # 36.000 36.093 35.969 1.75 0.625 35.500 35.437 0.250 0.6251050 1067.0 1069.2 1066.0 50.80 15.88 1054.1 1052.5 6.35 15.8842 # 42.000 42.093 41.969 2.00 0.625 41.500 41.437 0.250 0.625* 14mm/ 9 / 16"(0.562") width groove is required in sizes 550 – 600mm/22 – 24" in order to obtain the maximumallowable pipe end movement listed in Performance Data Charts. 12 mm/½" width groove will give ½ themaximum allowable shown for 550 – 600mm/22 – 24". For double groove tool bit information, contact Victaulic.@ Always refer to the I-100 handbook for current grooving specifications.15-23WWW.VICTAULIC.COM
Pipe PreparationGroove Dimensions“ES” ROLL/CUT GROOVESPECIFICATIONS NOTESFor Complete InformationRequest Publication 25.02GROOVE DIMENSION NOTES:Column 1: Nominal Pipe SizeNominal metric (ISO) pipe size.Column 2: Outside DiameterMetric (ISO) outside diameter. The outsidediameter of roll grooved pipe shall notvary more than the tolerance listed.For carbon steel pipe, the maximumallowable tolerance from square cut endsis 0.030" for 20–90mm/¾–3½"; 0.045"for 100 – 150 mm/4 – 6"; and 0.060" forsizes 203.2 mm and above measuredfrom true square line. For (ISO) metricpipe, the maximum allowable tolerancefrom square cut ends is 0.76 mm forsizes 20 – 80 mm; 1.14 mm for sizes100 – 150 mm; and 1.52 mm for sizes200 mm and above, measured fromthe true square line.Column 3: Gasket SeatThe pipe surface shall be free fromindentations, roll marks, and projectionsfrom the end of the pipe to the groove,to provide a leak-tight seal for the gasket.All loose paint, scale, dirt, chips, greaseand rust must be removed. Square cutpipe must be used with FlushSeal andEndSeal gaskets. Gasket seat “A” ismeasured from the end of the pipe.Column 4: Groove Widthbottom of groove to be free of loosedirt, chips, rust and scale that mayinterfere with proper coupling assembly.Corners at bottom of roll groove mustbe radiused. For carbon steel pipe, 0.04Ron 40 – 300 mm/1½ – 12". For (ISO) metricpipe, 1.2R mm on 20 – 300 mm.Column 5: Groove Outside DiameterThe groove must be uniform depthfor the entire pipe circumference.Groove must be maintained withinthe “C” diameter tolerance listed.Column 6: Groove DepthFor reference only. Groove must conformto the groove diameter “C” listed.Column 7: Minimum AllowableWall ThicknessThis is the minimum wall thicknesswhich may be grooved.Column 8: Maximum AllowableEnd Flare DiameterMeasured at the most extreme pipeend diameter square cut or beveled.“ES” CUT GROOVE SPECIFICATIONS@ODNominalSizemmInches1 2 3 4 5 6 7SizePipe Outside Dia.mmDimensions – mm/InchesInchesGasket Seat A Grv. Width B Groove Diameter CActualOutsideDiametermmInchesTolerance+ – Basic Tol. BasicTol.+0.25+0.010 BasicTol.+0.00+0.000DGrooveDepthref.TMinimumAllow.WallThick.50 60.3 +0.61 -0.61 14.27 ±0.25 6.48 -0.13 57.15 -0.38 1.60 3.912 2.375 +0.024 -0.024 0.562 ±0.010 0.255 -0.005 2.250 -0.015 0.063 0.15465 73.0 +0.74 -0.74 14.27 ±0.25 6.48 -0.13 69.09 -0.46 1.98 4.782 1/2 2.875 +0.029 -0.029 0.562 ±0.010 0.255 -0.005 2.720 -0.018 0.078 0.18880 88.9 +0.89 -0.79 14.27 ±0.25 6.48 -0.13 84.94 -0.46 1.98 4.783 3.500 +0.035 -0.031 0.562 ±0.010 0.255 -0.005 3.344 -0.018 0.078 0.188100 114.3 +1.14 -0.79 15.37 ±0.38 7.75 -0.13 110.08 -0.51 2.11 5.164 4.500 +0.045 -0.031 0.605 ±0.015 0.305 -0.005 4.334 -0.020 0.083 0.203150 168.3 +1.60 -0.79 15.37 ±0.38 7.75 -0.13 163.96 0.56 2.16 5.566 6.625 +0.063 -0.031 0.605 ±0.015 0.305 -0.005 6.455 -0.022 0.085 0.219200 219.1 +1.60 -0.79 18.14 ±0.38 10.16 -0.25 214.40 -0.64 2.34 6.058 8.625 +0.063 -0.031 0.714 ±0.015 0.400 -0.010 8.441 -0.025 0.092 0.238250 273.0 +1.60 -0.79 18.14 ±0.38 10.16 -0.25 268.28 -0.69 2.39 6.3510 10.750 +0.063 -0.031 0.714 ±0.015 0.400 -0.010 10.562 -0.027 0.094 0.250300 323.9 +1.60 -0.79 18.14 ±0.38 10.16 -0.25 318.29 -0.76 2.77 7.0912 12.750 +0.063 -0.031 0.714 ±0.015 0.400 -0.010 12.531 -0.030 0.109 0.279“ES” ROLL GROOVE SPECIFICATIONS@NominalSizemmInchesODB@ Always refer to the I-100 handbookfor current grooving specifications.IMPORTANT NOTES:Coatings applied to the interior surfaces, including boltpad mating surfaces, of our grooved and bolted plain endcouplings should not exceed 0.25 mm/0.010", Also, thecoating thickness applied to the gasket seating surfaceand within the groove on the pipe exterior shouldnot exceed 0.25 mm/0.010".1 2 3 4 5 6 7 8Size Pipe Outside Dia.Dimensions – mm/InchesmmInchesGasket Seat A Grv. Width B Groove Dia. CActualOut. Dia.mmInchesTolerance+ – Basic Tol. BasicTol.+0.00+0.000 BasicTol.+0.00+0.000DGrooveDepthref.TMinimumAllow.WallThick.MaximumAllow.FlareDiameter50 60.3 +0.61 -0.61 14.43 ±0.51 6.35 +0.38 57.15 -0.38 1.60 1.65 63.02 2.375 +0.024 -0.024 0.572 -0.020 0.250 +0.015 2.250 -0.015 0.063 0.065 2.4865 73.0 +0.74 -0.74 14.53 ±0.51 6.35 +0.38 69.09 -0.46 1.98 2.11 75.72 1/2 2.875 +0.029 -0.029 0.572 -0.020 0.250 +0.015 2.720 -0.018 0.078 0.083 2.9880 88.9 +0.89 -0.79 14.53 ±0.51 6.35 +0.38 84.94 -0.46 2.11 2.11 91.43 3.500 +0.035 -0.031 0.572 -0.020 0.250 +0.015 3.344 -0.018 0.083 0.083 3.60100 114.3 +1.14 -0.79 15.49 ±0.51 7.62 +0.51 110.08 -0.51 2.11 2.11 116.84 4.500 +0.045 -0.031 0.610 -0.020 0.300 +0.020 4.334 -0.020 0.083 0.083 4.60150 168.3 +1.60 -0.79 15.49 ±0.51 7.62 +0.51 163.96 0.56 2.16 2.77 170.96 6.625 +0.063 -0.031 0.610 -0.020 0.300 +0.020 6.455 -0.022 0.085 0.109 6.73200 219.1 +1.60 -0.79 18.26 ±0.51 9.91 +0.51 214.40 -0.64 2.34 2.77 223.58 8.625 +0.063 -0.031 0.719 -0.020 0.390 +0.020 8.441 -0.025 0.092 0.109 8.80250 273.0 +1.60 -0.79 18.26 ±0.51 9.91 +0.51 268.28 -0.69 2.39 3.40 277.410 10.750 +0.063 -0.031 0.719 -0.020 0.390 +0.020 10.562 -0.027 0.094 0.134 10.92300 323.9 +1.60 -0.79 18.26 ±0.51 9.91 +0.51 318.29 -0.76 2.77 3.96 328.212 12.750 +0.063 -0.031 0.719 -0.020 0.390 +0.020 12.531 -0.030 0.109 0.156 12.92BAExaggerated for ClarityABCBCDTT@ Always refer to the I-100 handbookfor current grooving specifications.IMPORTANT NOTES:Coatings applied to the interior surfaces, including boltpad mating surfaces, of our grooved and bolted plain endcouplings should not exceed 0.25 mm/0.010", Also, thecoating thickness applied to the gasket seating surfaceand within the groove on the pipe exterior shouldnot exceed 0.25 mm/0.010".SECTION 15: PIPE PREPARATIONExaggerated for ClarityDWWW.VICTAULIC.COM 15-24
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Multiple markets servedVictaulic pi
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UNITED ARABEMIRATESJumeirah Burj Al
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FeaturesReinventing InnovationThe r
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GENERAL CODE GROUPS,ASSOCIATIONS, L
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Design DataNoticeThe technical and
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CouplingsGasket TypesGasket TypeSty
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CouplingsFlexible Coupling Systems
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CouplingsStandard FlexibleCouplingS
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CouplingsFlexible CouplingSTYLE 75F
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CouplingsVic-Flange AdapterANSI Cla
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CouplingsReducing CouplingSTYLE 750
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CouplingsOutlet CouplingSTYLE 72For
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CouplingsRigid CouplingSTYLE HP-70F
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CouplingsEndSeal Fittings for Pipe
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FittingsAlternate Style Fittings Ma
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FittingsLong Radius Elbow 3DWithadd
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FittingsTees, Crosses and True Wyes
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FittingsReducing TeeNO. 25 Grooved
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FittingsTee WyeReducing Tee WyeNO.
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FittingsFlanged Adapter NippleNO. 4
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FittingsFemale Threaded AdapterHose
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FittingsSmall Threaded ReducerNO. 5
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ValvesValve Application GuideValve
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Valves - Butterfly ValvesVic-300 Ma
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Valves - Check ValvesSECTION 3: VAL
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Valves - Check ValvesSwinger ® Swi
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Valves - Ball ValvesVic-Ball ValveS
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AccessoriesSECTION 4: ACCESSORIES
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AccessoriesSECTION 4: ACCESSORIESSe
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AccessoriesSECTION 4: ACCESSORIESSu
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AccessoriesSECTION 4: ACCESSORIESSu
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AccessoriesSECTION 4: ACCESSORIESVi
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AccessoriesSECTION 4: ACCESSORIESMo
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AccessoriesSECTION 4: ACCESSORIESDi
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Advanced Groove SystemVictaulic off
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Advanced Groove System - CouplingsS
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Advanced Groove System - FittingsEl
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Advanced Groove System - Fittings45
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Advanced Groove System - FittingsCo
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Advanced Groove System - ValvesVic-
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Advanced Groove System - Accessorie
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Hole Cut Piping System• Victaulic
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Hole Cut Piping SystemSECTION 6: HO
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Hole Cut Piping SystemVic-LetStrapl
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Plain End Piping SystemSECTION 7: P
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Plain End Piping System - Couplings
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Plain End Piping System - FittingsT
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Plain End Piping System - FittingsS
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GroovedSystemforStainlessSteel Pipe
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Pressfit System for Stainless Steel
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Page 132 and 133: Plain End Piping System for HDPE Pi
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Page 136 and 137: Grooved Copper• Cold formed syste
Page 138 and 139: Grooved Copper - CouplingsPerforman
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Page 142 and 143: Grooved Copper - CouplingsSECTION 1
Page 144 and 145: Grooved Copper - FittingsElbows, Te
Page 146 and 147: Grooved Copper - FittingsConcentric
Page 148 and 149: Grooved Copper - ValvesButterfly Va
Page 150 and 151: Depend-O-Lok SystemThe Depend-O-Lok
Page 152 and 153: GasketsVictaulic gaskets are design
Page 154 and 155: GasketsSECTION 14: GASKETSGasket Pe
Page 156 and 157: GasketsGasket SelectionGuideWARNING
Page 158 and 159: GasketsSECTION 14: GASKETSChemical
Page 160 and 161: Pipe PreparationRoll GrooveA BA BRo
Page 162 and 163: Pipe Preparation - Roll Grooving To
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Page 166 and 167: Pipe Preparation - Roll GroovingSEC
Page 168 and 169: Pipe Preparation - Cut Grooving Too
Page 170 and 171: Pipe Preparation - Pipe Cutting Too
Page 172 and 173: Pipe Preparation - AccessoriesAdjus
Page 174 and 175: Pipe PreparationSECTION 15: PIPE PR
Page 176 and 177: Pipe PreparationGroove DimensionsRO
Page 178 and 179: Pipe PreparationGroove DimensionsCO
Page 180 and 181: Pipe PreparationGroove DimensionsCO
Page 184 and 185: Pipe PreparationGroove DimensionsRO
Page 186 and 187: Product IndexSECTION 16: PRODUCT IN
Page 188 and 189: Product IndexSECTION 16: PRODUCT IN
Page 190 and 191: SECTION 3VIC/GUIDE-SPECVICTAULIC PR
Page 192: Piping. Systems. Solutions.www.vict
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