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Coating - Aimcal

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Development/Tech Services<br />

2nd Floor, Tower - A, Building no.8<br />

DLF Cyber City, Phase-II, Sector - 25, Gurgaon<br />

Haryana, 122002<br />

India<br />

Phone: +91-124-4572100 - 30<br />

Fax: + 91-124-4572199<br />

Email: bn.gupta@ester.in<br />

exopack Advanced coatings<br />

PO Box 368<br />

700 Crestdale St.<br />

Matthews, nC 28105<br />

USA<br />

Phone: 800-688-9171<br />

Fax: 704-845-4307<br />

Website: www.exopackadvancedcoatings.com/<br />

Business Description: The world’s largest contract coater, Exopack<br />

Advanced <strong>Coating</strong>s is a global leader in coating and laminating on a<br />

variety of papers, films, foils, and other specialty substrates. For over 70<br />

years, Exopack Advanced <strong>Coating</strong>s has worked with customers to develop<br />

specialized processes to manufacture their demanding products.<br />

Exopack Advanced <strong>Coating</strong>s plays an integral role in high-performance<br />

products for markets as varied as electronic components, digital displays,<br />

printed circuit board manufacturing, information storage, medical, optically<br />

clear films and photography.<br />

Leading OEMs and manufacturers worldwide trust Exopack Advanced<br />

<strong>Coating</strong>s’ technical expertise and manufacturing know-how to help them<br />

develop new products and improve existing ones. The company assists<br />

customers at any stage from base formulation and lab drawdowns through<br />

Lab <strong>Coating</strong> and Pilot <strong>Coating</strong>, and then two ISO Certified manufacturing<br />

facilities located in the United States and Europe.<br />

Products: Exopack Advanced <strong>Coating</strong>s also offers private labeled products,<br />

as well as products marketed under the Exopack brand, including Tecnilith®,<br />

Duratool®, Duratool® Eclipse, Inspire®, and Reflex®.<br />

capabilities: A multitude of coating methods are available, including slot<br />

die, direct gravure, reverse gravure, multi-layer slide, reverse roll pan feed<br />

and other proprietary methods. Additional capabilities include laminating,<br />

sheeting, slitting, rewinding and packaging, as well as extensive analytical<br />

services. Widths from 4-in to 84-in. Cleanrooms down to Class 1000. Class<br />

100 coating heads and dryers.<br />

Key sales contact:<br />

nathan Tyrone<br />

Account Manager<br />

Exopack Advanced <strong>Coating</strong>s<br />

700 Crestdale Street<br />

P.O. Box 368<br />

Matthews, nC<br />

28105<br />

Phone: 704-845-4395<br />

Fax: 704-845-4307<br />

Email: nathan.tyrone@exopack.com<br />

extrusion Dies industries, LLc<br />

911 Kurth Road<br />

Chippewa Falls, WI 54729<br />

USA<br />

Phone: 715-726-1201<br />

Fax: 715-726-2205<br />

Website: www.extrusiondies.com/<br />

Business Description: Founded in 1971, Extrusion Dies Industries (EDI),<br />

LLC is an international supplier of flat extrusion and co-extrusion die systems<br />

for the full range of film, sheet, extrusion coating, fluid coating and strand<br />

palletizing applications. Primary production is carried out at the world<br />

headquarters in Chippewa Falls, WI, U.S.A. EDI GmbH, located in Reichsof-<br />

Wehnrath, Germany, and EDI Precision Dies (Shanghai) Co., Ltd. in China,<br />

wholly-owned subsidiaries, and Kodama Chemical, a licensed rework facility,<br />

in Japan can offer a full line of remanufacturing services.<br />

Products: EDI manufactures mono- and multi-layer production dies and<br />

anxillary equipment. EDI builds two types of slot die coating systems: the<br />

Liberty® fixed-lip system, and the Ultracoat® adjustable lip system. Liberty<br />

slot dies are particularly suited for very thin and optically clear coatings<br />

requiring very close tolerances. Ultracoat slot dies have a flexible lip, whose<br />

adjustability is the key to controlling the lip gap profile and thus the coat<br />

weight. EDI offers a Modular <strong>Coating</strong> System (MCS) which is capable of<br />

rolling into place on nearly any commercial coating line. Enabling operators to<br />

switch readily between roll and slot die coating or use the for trial purposes.<br />

EDI custom-designs each MCS to meet user requirements and can supply<br />

the system with an Ultracoat flexible lip die or a Liberty fixed lip die, a backing<br />

roll and support stand plus more optional features. Also available are trial<br />

runs of the Liberty Dies with the WetWare module. This module is a trialsize<br />

coating system that enables converters using conventional roll coating<br />

processes to test-run slot die coating in their own plants.<br />

Re-manufacturing operations are utilized for simple die overhauls, for<br />

bringing equipment back to original operating specifications and for more<br />

complex operations such as resizing flow surfaces and adding advanced<br />

technology. These capabilities are available at our headquarters in Chippewa<br />

Falls, WI, EDI GmbH, Germany and EDI China. EDI has recently opened<br />

its own Technology Lab available for all of your trial needs. Our lab includes<br />

three fully equipped processing laboratories which include a cast film line, an<br />

extrusion coating and laminating line and a slot die coating line.<br />

capabilities: We supply flat dies for the converting industry such as<br />

extrusion coating, cast & oriented film, fluid coating and intermittent (patch<br />

coating) coating.<br />

Key sales contact:<br />

Robert Dietrick<br />

Email: rdeitrick@extrusiondies.com<br />

exxonMobil chemical<br />

729 Pittsford-Palmyra Rd.<br />

Macedon, nY 14502<br />

USA<br />

Phone: 800-459-7050<br />

Fax: 315-966-1075<br />

Website: www.oppfilms.com/<br />

Parent company/subsidiaries/Divisions:<br />

ExxonMobil Chemical Company<br />

Business Description: As a global leader in the development and<br />

manufacture of value added oriented polypropylene (OPP) films, the Films<br />

Business of ExxonMobil Chemical offers a broad range of flexible packaging<br />

and labeling solutions. Products such as: Bicor clear OPP films, including<br />

coated products providing improved barrier and machining properties;<br />

OPPalyte white opaque films; Metallyte metallized films with high<br />

and ultra-high moisture and oxygen barrier and enhanced seals to protect<br />

sensitive products and Label-Lyte clear, metallized and white label films,<br />

the new benchmark of performance and durability for pressure sensitive, MD<br />

shrink, roll fed, and even wet glue patch labels.<br />

Products: Bicor® plain, coextruded and coated clear films for packaging,<br />

Oppalyte® white films for packaging, Metallyte® metallized films for<br />

packaging, Label-Lyte® BOPP films for labeling, Digilyte packaging and<br />

labeling films for digital printing.<br />

Key sales contact:<br />

Chris Krauth<br />

Email: chris.krauth@exxonmobil.com<br />

Faustel, inc.<br />

W194, n11301 McCormick Dr.<br />

Germantown, WI 53022<br />

USA<br />

Phone: 262-253-3333<br />

Fax: 262-253-3334<br />

Website: www.faustel.com/<br />

Business Description: Faustel is one of the world’s leading designers<br />

and manufacturers of web fed coating and laminating machinery. Faustel’s<br />

process expertise and technology extend beyond coaters and laminators to<br />

encompass the associated tasks of unwinding and rewinding rolls, making<br />

splices for a continuous process, drying or curing coatings and adhesives,<br />

and precise web handling. Faustel makes the equipment and control systems<br />

for all of these functions, tailored to perform successfully in a complete new<br />

line or as a retrofit to an existing line.<br />

Products: Complete coating and laminating lines; coaters; laminators;<br />

unwinds, rewinds, splicing and transfer equipment, including the<br />

PerfectStart fold-free transfer unit and the unique FilmMaster film<br />

winding system; air floatation and roll support dryers; LabMaster, MCL-600<br />

and PS1000/1600 pre-engineered coating lines; complete control systems<br />

including drives and human-machine interfaces.<br />

capabilities: Faustel’s Process Development & Technology Center is a<br />

modern process and product development resource available to converters<br />

www.aimcal.org | 49<br />

Member Company Profiles

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