ultima ultra multi-temp ultra xl extra optima with standard micro prior ...

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943112 2200V/50hz230V/60hz380V/50hz4331165652PHASE REVERSAL 200V/50hz230V/60hz1. Motor Contactor (MC)2. Motor Overload (MOL)3. Transformer (TR)PHASE REVERSAL 380V/50hz4. Motor Contactor Relay (MCR)5. Overload (OL)6. Phase Reversal Circuit Board2Figure 1-12. Standby Electric Box1-11 62-02461
1.2 ENGINE DATA1.1.1 HEAT/COOL MODEEngine ModelsCT4-134TV CT4-134DI CT4-114TV CT4-91TVO(V2203TV) (V2203DI)(V1903)(V1505)Used on Ultra Ultra XL/Ultima Extra OptimaDisplacement 2.2 liters (134 in 3 ) 2.2 liters (134 in 3 ) 1.8 liters (113 in 3 ) 1.5 liters (91.4 in 3 )No. Cylinders 4 4 4 4Horsepower34 hp @1900 rpm 33 hp@1900 rpm 24 hp @1700 rpm 24.5 hp @ 2200 rpm25 hp @ 1350 rpm 35 hp@2200 rpm 20 hp @1350 rpm 20 hp @ 1650 rpmWeight 189.5 kg (417.8 lbs) 110 kg (242.5 lbs)Coolant Capacity7.6liters(2gallons)ThermostatStarts to open 157to 162_F (69to72_C) fully open185_F (85_C)Starts to open 177 to 182_F (81 to 83_C)fully open 203_F (95_C)Oil Capacity <strong>with</strong> Filter14 liters (15 quarts)13.2 liters(14 quarts)Injection Setting140 to 150 kg/cm 2 (1991 to 2133 psi)Fuel Winter: Diesel No. 1 Summer: Diesel No. 2Firing Order 1 --- 3 --- 4 --- 2 1 --- 3 --- 4 --- 2 1 --- 3 --- 4 --- 2 1 --- 3 --- 4 --- 2Glow Plug Amperage7.0 amps per plug at 10.5 vdc (nominal)Valve Clearance (Cold)(Intake and Exhaust)0.0071 to 0.0087 inch (0.18 to 0.22 mm)a. Lubrication SystemOil Pressure:40 to 60 psig (2.8 to 4.2 kg/cm@)(Engine in high speed)Oil Pressure Safety Switch Setting Closes:15 ( ¦ 3) psig (1.05 kg/cm@)Lube Oil Viscosity:Outdoor TemperatureFahrenheit CentigradeSAEBelow 32_ 0_C 10W or 15W4032_ to 77_F 0_ to 25_C 20W or 15W40Over 77_F Over +25_C 30W or 15W40Oil Change Intervals:First 400 hours, thereafter as listed below.CAUTIONThe maximum oil change interval is 1 year (foreither approved oil). The only approvedsynthetic lube oil is Mobil Delvac 1. The normaloil change intervals (listed below) should bereduced if the equipment is operated underextreme conditions such as in dirtyenvironments.ENGINEAPIClass CD(Hours)MOBILDELVAC 1(Hours)TV 1500 3000DI 2000 40001.3 COMPRESSOR DATACompressorModels05G05KNo. Cylinders 6 4No. Unloaders 2 1Weight 62 kg (137 lbs) 49 kg (108 lbs)Oil Charge 2.8 L (6.0 pints) 2.6 L (5.5 pts)APPROVED COMPRESSOR OILRefrigerant 05G 05KR-22Zerol 150(synthetic) Suniso 3GSP/N 07-00274R-404A Mobil Arctic EAL 681.4 REFRIGERATION SYSTEM DATAa. Defrost Air SwitchInitiates Defrost:1.40 (¦ .07) inch (35 ¦ 1.8 mm) WGb. Defrost Timer1-1/2, 3, 6, or 12 hoursc. Defrost ThermostatsOpens: 50 ¦ 5_F (10¦ 3_C)Closes: 40 ¦ 5_F (4.4 ¦ 3_C)d. Expansion Valve SuperheatSetting at 0_F (---17.8_C) box <strong>temp</strong>erature:62-024611-12
Page 7: LIST OF ILLUSTRATIONS (CONT’D)Fig
Page 10 and 11: 9SECTION 1DESCRIPTION1.1 INTRODUCTI
Page 12 and 13: 91123234564758961. Condenser Pressu
Page 14 and 15: 91. Condenser Pressure ControlSolen
Page 16 and 17: 91. King Valve2. Hot Gas Solenoid V
Page 18 and 19: 9165341. Evaporator Fan2. Expansion
Page 22 and 23: MODELUltima, Phoenix Ultra,Ultra XL
Page 24 and 25: . Perishable Cooling Unloader Contr
Page 26 and 27: 1.9.4 Hot Gas Bypass Unloadera. Maj
Page 28 and 29: 91.10 MICROPROCESSOR CONTROLLERCOOL
Page 30: Manual Glow OverrideThe auto start
Page 33 and 34: 1.1.1 HEAT/COOL MODE1.10.7ALARM DIS
Page 35 and 36: 1.1.1 HEAT/COOL MODE1.10.10 DEFROST
Page 37 and 38: 1.1.1 HEAT/COOL MODEIf the battery
Page 39 and 40: 1.1.1 HEAT/COOL MODEFALLINGTEMPERAT
Page 41 and 42: 1.1.1 HEAT/COOL MODE1.14.2DataLink
Page 43 and 44: 1.1.1 HEAT/COOL MODE1.15 BATTERY CH
Page 46 and 47: 1.17 REFRIGERANT CIRCUIT DURINGHEAT
Page 48 and 49: 9EXTERNAL EQUALIZEREXPANSIONVALVEBU
Page 50 and 51: 3. Press the FUNCTION CHANGE key un
Page 52 and 53: Thedefrostmodemaybeinitiatedbythree
Page 54 and 55: ModeTable 2-2. Relay OperationDEPer
Page 56 and 57: INDICATION/TROUBLEPOSSIBLE CAUSESRE
Page 58 and 59: INDICATION/TROUBLE3.3.5Defrost Cycl
Page 60 and 61: INDICATION/TROUBLEPOSSIBLE CAUSESRE
Page 62 and 63: . Every 2000 Hour Maintenance --- N
Page 64 and 65: 4.3 ENGINE SERVICE AND COMPONENTS4.
Page 66 and 67: 4.3.5 Engine Crankcase BreatherThe
Page 68 and 69: 421. Evaporator/Condenser Fan V-Bel
Page 70 and 71:
4.5 SERVICING STANDBY CLUTCH (NDM)T
Page 72 and 73:
4.7 PUMPING THE UNIT DOWN ORREMOVIN
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. Run the unit in cooling for ten m
Page 77 and 78:
. Solenoid Coil ReplacementNOTEThe
Page 79 and 80:
4.17 CHECKING AND REPLACING HIGHPRE
Page 81 and 82:
10. Dehydrate and evacuate the syst
Page 83 and 84:
4.23 REPLACING THE CONDENSER/ EVAPO
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10. Install clutch on fan shaft ass
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To check Phase Sequence Module:a. V
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4.31 CONTROLLER SENSOR CHECKOUTAn a
Page 91 and 92:
M8 x 20 mm lg(6 Req’d) 18 ft-lbs
Page 93 and 94:
Table 4-6. R-404A Temperature---Pre
Page 95 and 96:
Figure 5-1. NDA-94A Electrical Sche
Page 97 and 98:
Figure 5-2. NDA-94A & NDA-94B Elect
Page 99 and 100:
Figure 5-3. NDA-94 Electrical Schem
Page 101 and 102:
Figure 5-4. NDM-94A EURO Electrical
Page 103 and 104:
Figure 5-5. NDM-94 (EURO) Electrica
Page 105 and 106:
Figure 5-6. NDM-94A Electrical Sche
Page 107 and 108:
Figure 5-7. NDM-94 Electrical Schem
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Figure 5-8. NDM-94A --- 230v Phase
Page 111 and 112:
Figure 5-9. NDM-94 230v Phase Rever
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Figure 5-10. NDM-94A --- 380v Phase
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Figure 5-11. NDM-94 380v Phase Reve
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Figure 5-12. NDA, NDM and NDX Elect
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Figure 5-13. NDA, NDM and NDX Elect
Page 121 and 122:
SECTION 6MULTI-TEMP OPERATION AND S
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6.5 MULTI-TEMP REFRIGERANT CIRCUITT
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energized at 2.5_C above setpoint.
Page 127 and 128:
6.13 5KW GENERATOR MAINTENANCEThe 5
Page 129 and 130:
Table 6-4. 2 Compartment Reversible
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Table 6-5. 3 Compartment Reversible
Page 133 and 134:
6-13 62---02461Figure 6-8. Electric
Page 135 and 136:
6-15 62---02461Figure 6-9. Electric
Page 137 and 138:
6-17 62---02461Figure 6-10. Electri
Page 139 and 140:
6-19 62---02461Figure 6-11. Electri
Page 141 and 142:
6-21 62---02461Figure 6-12 Electric
Page 143 and 144:
6-23 62---02461Figure 6-13 Electric
Page 145 and 146:
IndexIRemote Evaporator, 6-5Introdu
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