General Products - ALP Industries Inc.

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7 SECTION 1 - Wire RopeTroubleshooting ChecklistTension (Cone) Tension (Cup) Tension & WearTension BreakWire break shows one end of broken wire coned, theother cupped. Necking down of the broken ends is typicalof this type break. Where tension breaks are found,the rope has been subjected to overloading, either for itsoriginal strength (new rope) or for its remaining strength inthe case of a used rope. Tension breaks frequently arecaused by the sudden application of a load to a slack rope,thereby setting up incalcuable impact stress.AbrasionFatigue Fatigue Fatigue & Wear Fatigue & NickingAbrasion BreakWire break shows broken ends worn to a knife-edgethinness. Abrasive wear obviously is concentrated atpoints, where the rope contacts an abrasive medium, suchas the grooves of sheaves and drums, or other objects withwhich the rope comes into contact. Unwarranted abrasivewear indicates improperly grooved sheaves and drums,incorrect fleet angle, or other localized abrasive conditions.Fatigue BreakWire breaks are usually transverse or square showinggranular structure. Often these breaks will develop ashattered or jagged fracture, depending on the type ofoperation. Where fatigue breaks occur, the rope hasrepeatedly been bent around too small a radius. Whipping,vibration, slapping and torsional stresses will also causefatique. Fatigue breaks are accelerated by abrasion andnicking.Corrosion BreakEasily noted by the wire’s pitted surface, wire breaksusually show evidence of tension, abrasion and/orfatigue. Corrosion usually indicates improper lubrication.The extent of the damage to the interior of the rope isextremely difficult to determine; consequently corrosion isone of the most dangerous causes of rope deterioration.CorrosionCut or ShearWire will be pinched down and cut at broken ends, orwill show evidence of shear-like cut.This condition is evidence of mechanical abuse caused byagents outside the installation, or by something abnormalon the installation itself, such as a broken flange.Cut or ShearFOR MORE INFORMATION CONTACT OUR NEAREST BRANCH OFFICE
SECTION 1 - Wire Rope 8ABRASIONCORE PROTRUSIONAND SLIPPAGECORROSIONFrozen sheaves or rollersTight groovesExcessive fleet angleOversized or undersized ropeCorrugated sheave or drumSheave overspinRope jumping the sheavePoor spoolingMisaligned sheavesShockloadingPoor seizing techniquesPoor installation techniquesLack of lubricationEnvironmental damage, e.g. acidicFume exposureAbrasionCore Protrusion (Shockloading)CRUSHINGDIAMETERREDUCTIONPoor installation techniquesCrosswindingPoor Spooling<strong>Inc</strong>orrect wire rope constructionPoor break-in procedureExcessive fleet angleLack of lubrication (fiber core)Excessive abrasionCorrosion, internal and/or externalCorrosionFATIGUEHIGH STRANDINGJUMPING THESHEAVEKINKINGLAY LENGTHENING& TIGHTENINGOut of round sheavesTight groovesMisaligned sheavesUndersized sheavesWorn bearingsVibrationSlappingWhippingPoor seizing techniquesTight groovesUndersized sheavesPoor spoolingExcessive rope lengthPoor unreeling proceduresPoor installation techniquesUndersized sheavesPoor installation techniquesPoor unreeling proceduresCorrosionCrushingFatigue (Reverse Bend)Fatigue (Undersized Sheave)LOOPED WIRESUNBALANCEDROPEPoor installation techniquesOversized sheavesFOR MORE INFORMATION CONTACT OUR NEAREST BRANCH OFFICE
Page 2 and 3: Corporate HistoryIn 1981 Reitzel Sw
Page 4 and 5: TABLE OF CONTENTSWIRE ROPEGeneral I
Page 6 and 7: 1 SECTION 1 - Wire RopeWIRE ROPEGen
Page 8 and 9: 3 SECTION 1 - Wire Ropebeen applied
Page 10 and 11: 5 SECTION 1 - Wire Ropeends will be
Page 14 and 15: 9 SECTION 1 - Wire RopeSuggested Wi
Page 16 and 17: 11 SECTION 1 - Wire RopeRopesWire R
Page 18 and 19: 13 SECTION 1 - Wire RopeSix Strand
Page 20 and 21: 15 SECTION 1 - Wire RopeRotation Re
Page 22 and 23: 17 SECTION 1 - Wire RopeGalvanized
Page 24 and 25: 19 SECTION 1 - Wire RopeBethlehem8-
Page 26 and 27: 21 SECTION 1 - Wire RopeBridonEndur
Page 28 and 29: 23 SECTION 1 - Wire RopeBridonEndur
Page 30 and 31: 25 SECTION 1 - Wire RopeWireco7-FLE
Page 32 and 33: 27 SECTION 1 - Wire RopeSling Capac
Page 34 and 35: 29 SECTION 1 - Wire RopeSling Capac
Page 36 and 37: 31 SECTION 1 - Wire RopeTerminal Ef
Page 38 and 39: 33 SECTION 2 - Elevator ProductsBet
Page 40 and 41: 35 SECTION 2 - Elevator ProductsBet
Page 42 and 43: 37 SECTION 2 - Elevator ProductsRee
Page 44 and 45: 39 SECTION 2 - Elevator ProductsGov
Page 46 and 47: 41 SECTION 2 - Elevator ProductsWir
Page 48 and 49: 43 SECTION 3 - ChainCHAINTypes of C
Page 50 and 51: 45 SECTION 3 - ChainWelded Single C
Page 52 and 53: 47 SECTION 3 - ChainWelded Quadrupl
Page 54 and 55: 49 SECTION 3 - ChainCrosby ELIMINAT
Page 56 and 57: 51 SECTION 3 - ChainKuplex ® II Ku
Page 58 and 59: 53 SECTION 3 - ChainCrosby ® Grade
Page 60 and 61: 55 SECTION 3 - ChainCrosby 8/10 TM
Page 62 and 63:
57 SECTION 3 - ChainA-1355 Chain Ch
Page 64 and 65:
59 SECTION 3 - ChainRecommended Cha
Page 66 and 67:
61 SECTION 3 - ChainTable of WearCh
Page 68 and 69:
63 SECTION 3 - ChainGrade 70 Transp
Page 70 and 71:
65 SECTION 3 - ChainBinders & Chain
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67 SECTION 4 - Mesh SlingsAlloy Cha
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69 SECTION 5 - Synthetic SlingsCons
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71 SECTION 5 - Synthetic SlingsSaf-
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73 SECTION 5 - Synthetic SlingsPenc
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75 SECTION 5 - Synthetic SlingsWeb
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77 SECTION 5 - Synthetic SlingsTypi
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83 SECTION 5 - Synthetic SlingsBrai
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85 SECTION 6 - Cargo ControlCARGO C
Page 92 and 93:
87 SECTION 6 - Cargo ControlSafety
Page 94 and 95:
89 SECTION 6 - Cargo ControlBuckle
Page 96 and 97:
91 SECTION 6 - Cargo ControlWinches
Page 98 and 99:
93 SECTION 6 - Cargo ControlFlat Ho
Page 100 and 101:
95 SECTION 6 - Cargo Control“E”
Page 102 and 103:
97 SECTION 7 - FittingsG-450 Crosby
Page 104 and 105:
99 SECTION 7 - FittingsG-429 Crosby
Page 106 and 107:
101 SECTION 7 - FittingsG-340 & S-3
Page 108 and 109:
103 SECTION 7 - FittingsScrew Pin S
Page 110 and 111:
105 SECTION 7 - FittingsRound Pin S
Page 112 and 113:
107 SECTION 7 - FittingsLarge Bolt
Page 114 and 115:
109 SECTION 7 - FittingsS-320 & s-3
Page 116 and 117:
111 SECTION 7 - FittingsShank HookS
Page 118 and 119:
113 SECTION 7 - FittingsSHUR-LOC ®
Page 120 and 121:
115 SECTION 7 - FittingsS-4320 HOOK
Page 122 and 123:
117 SECTION 7 - FittingsSS-4055 Saf
Page 124 and 125:
119 SECTION 7 - FittingsSpecialty H
Page 126 and 127:
121 SECTION 7 - FittingsThimblesExt
Page 128 and 129:
123 SECTION 7 - FittingsSlip-Thru T
Page 130 and 131:
125 SECTION 7 - FittingsWedge Socke
Page 132 and 133:
127 SECTION 7 - FittingsClosed Spel
Page 134 and 135:
129 SECTION 7 - FittingsCLOSED SWAG
Page 136 and 137:
131 SECTION 7 - FittingsTurnbuckles
Page 138 and 139:
133 SECTION 7 - FittingsJaw & Eye T
Page 140 and 141:
135 SECTION 7 - FittingsHook & Eye
Page 142 and 143:
137 SECTION 7 - FittingsSwivelsEqui
Page 144 and 145:
139 SECTION 7 - FittingsHoist Rings
Page 146 and 147:
141 SECTION 7 - FittingsHeavy Duty
Page 148 and 149:
143 SECTION 7 - FittingsEZ-Torque T
Page 150 and 151:
145 SECTION 7 - FittingsElectroline
Page 152 and 153:
147 SECTION 7 - FittingsTYPICAL ASS
Page 154 and 155:
149 SECTION 7 - FittingsCable SizeN
Page 156 and 157:
151 SECTION 7 - FittingsNicopress T
Page 158 and 159:
153 SECTION 7 - FittingsStainless S
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155 SECTION 8 - BlocksBLOCKSWire Ro
Page 162 and 163:
157 SECTION 8 - BlocksDiamond & Ova
Page 164 and 165:
159 SECTION 8 - BlocksCrane Blocks#
Page 166 and 167:
161 SECTION 8 - BlocksOverhaul Ball
Page 168 and 169:
163 SECTION 8 - BlocksTackle Block
Page 170 and 171:
165 SECTION 9 - Hoists, Pullers & W
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179 SECTION 10 - Below-the-Hook Acc
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207 SECTION 11 -CordageNylonBlue St
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209 SECTION 11 -CordageRope Use Ref
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211 SECTION 12 - Fall RestraintUniv
Page 218 and 219:
213 SECTION 12 - Fall RestraintSusp
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215 SECTION 13 - Marine ProductsMAR
Page 222 and 223:
217 SECTION 13 - Marine ProductsLig
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219 SECTION 13 - Marine ProductsCha
Page 226 and 227:
221 SECTION 13 - Marine ProductsDet
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223 SECTION 13 - Marine ProductsDJM
Page 230 and 231:
225 SECTION 13 - Marine ProductsCle
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227 SECTION 13 - Marine ProductsPat
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229 SECTION 14- Tools & Miscellaneo
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General Products - ALP Industries Inc.

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