General Products - ALP Industries Inc.

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125 SECTION 7 - FittingsWedge SocketWarnings and Application InstructionsS-421T / US-442T “Terminator” TMExtend Wedge Socket AssemblyU. S. Patent No. 5,553,360NOTE: Existing Crosby ® S-421 Wedge Sockets can be retrofitted withthe New Terminal Wedge. The only existing US-422 Wedge Sockets thatcan be retrofitted with terminator wedges are US4, US6, and US8. Seethe Crosby Catalog for additional information.New QUIC-CHECK ® “Go” and “No-Go” features cast into wedge. Theproper size wire rope is determined when the following criteria are met:1. The wire rope shall pass thru the “Go” hole in the wedge.2. The wire rope shall NOT pass thru the “No-Go” hole in the wedge.Important Safety Information- Read and Follow• Always inspect socket, wedge and pin before using.• Do not use part showing cracks.• Do not use modified or substitute parts.• Repair minor nicks or gouges to socket or pin by lightlygrinding until surfaces are smooth. Do not reduce originaldimension more than 10%. Do not repair by welding.• Inspect permanent assemblies annually, or more often insevere operating conditions.• Do not mix and match wedges or pins between models orsizes.• Always select the proper wedge and socket for the wire ropesize.Assembly Safety• Use only with standard 6 to 8 strand wire rope of designatedsize. For intermediate size rope, use next larger sizesocket. For example: when using 9/16” diameter wire ropeuse a 5/8” size Wedge Socket Assembly. Welding of thetail on standard wire rope is not recommended. The taillength of the dead end should be a minimum of 6 ropediameters but not less than 6” (See Figure 1)• To use with Rotation Resistant wire rope (special wire ropeconstruction with 8 or more outer strands) ensure that thedead end is welded, brazed or seized before inserting thewire rope into the wedge socket to prevent core slippage orloss of rope lay. The tail length of the dead end should be aminimum of 20 rope diameters but not less than 6” ( SeeFigure 1).• Properly match socket, wedge and clip ( See table 1) to wirerope size.• Align live end of rope, with center line of pin. (See Figure 1)• Secure deadend section of rope. (See Figure 1)• Tighten nuts on clip to recommend torque. ( Table 1)• Do not attach dead end to live end or install wedge backwards.(See Figure 2)• Use a hammer to seat Wedge and Rope as deep into socketWARNING• Loads may slip or fall if the Wedge Socket is not properlyinstalled.• A falling load can seriously injure or kill.• Read and understand these instructions before installingthe Wedge Socket.• Do not side load the Wedge Socket.• Apply first load to fully seat the Wedge and Wire Ropein the socket. This load should be of equal or greaterweight than loads expected in use.• Do not interchange wedges between S-421T and US-422T or between sizes.• Do not assemble an old style 1-1/4” S-421W wedge intoan S-421T 1-1/4” TERMINATOR TM basket.• Do not assemble an old style UWO-422 wedge into aUS-422T TERMINATOR TM basket.TABLE 1Rope Size 3/8 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4Clip Size 3/8 1/2 5/5 3/4 7/8 1 1-1/8 1-1/4*Torque Ft./Lbs. 45 65 95 130 225 225 225 360*The tightening torque values shown are based upon the threads being clean, dry,and free of lubrication.Operating Safety• Apply first load to fully seat the Wedge and Wire Rope in thesocket. This load should be of equal or greater weightthan loads expected in use.• Efficiency rating of the Wedge Socket termination is basedupon the catalog breaking strength of Wire Rope. Theefficiency of a properly assembled Wedge Socket is 80%.• During use, do not strike the dead end section with any otherelements of the rigging (Called two blocking).FOR MORE INFORMATION CONTACT OUR NEAREST BRANCH OFFICE
SECTION 7 - Fittings 126Spelter SocketsOpen Spelter SocketNOTICE: All cast steel sockets 1-5/8” andlarger are magnetic particle inspected andultrasonic inspected. Proof testing availableon special order.G-416• Forged Steel Sockets thru 1-1/2”, cast alloy steel 1-5/8”thru 4”.• Spelter socket terminations have an efficiency rating of100%, based on the catalog strength of wire rope. Ratingsare based on recommended use with 6x7, 6x19, or6x37, IPS or XIP (EIP), XXIP (EEIP), RRL, FC, orIWRC wire rope.• Open Grooved Sockets meet the performance requirementsof Federal Specification RR-S-550D, Type A,except for those provisions required of the contractor.Note: Above drawing illustrates one groove used onsockets 1/4” thru 3/4”. Sizes 7/8” thru 1-1/2” use 2grooves. Sizes 1-5/8” and larger use 3 grooves.Rope Diameter(in.)(mm)Structural StrandDia(in.)G-416/S-416 Open Spelter Socket SpecificationsUltimateLoad(tons)G-416GalvStock No.S-416S.C.WeightEach(lbs.)DimensionsA C D F G H J L M N1/4 6 - 7 - 4.5 1039619 1039628011 1.10 4.56 .91 .69 .38 .69 1.56 2.25 1.56 1.31 .365/16-3/8 8 - 10 - 12 1039637011 1039646011 1.30 4.84 .81 .81 .50 .81 1.69 2.25 1.75 1.50 .447/16-1/2 11 - 13 - 20 1039655011 1039664011 2.25 5.56 1.00 1.00 .56 .94 1.88 2.50 2.00 1.88 .509/16-5/8 14 - 16 1/2 27 1039673011 1039682011 3.60 6.75 1.25 1.119 .69 1.13 2.25 3.00 2.50 2.25 .563/4 18 9/16-5/8 43 1039691011 1039708011 5.83 7.94 1.50 1.38 .81 1.25 2.62 3.50 3.00 2.62 .627/8 20 - 22 11/16-3/4 55 1039717011 1039726011 9.65 9.25 1.75 1.63 .94 1.50 3.25 4.00 3.50 3.13 .801 24 - 26 13/16 - 7/8 78 1039735011 1039744011 15.50 10.56 2.00 2.00 1.13 1.75 3.75 4.50 4.00 3.75 .881-1/8 28 - 30 15/16 - 1 92 1039753011 1039762011 21.50 11.81 2.25 2.25 1.25 2.00 4.12 5.00 4.62 4.12 1.001-1/4 to 1-3/8 32 - 35 1-1/16 to 1-1/8 136 1039771011 1039780011 31.00 13.19 2.50 2.50 150 2.25 4.75 5.50 5.00 4.75 1.131-1/2 38 1-13/16 to 1-1/4 170 1039799 1039806011 47.25 15.12 3.00 2.75 1.63 2.75 5.25 6.00 6.00 5.38 1.191-5/8 * 40 - 42 1- 5/16 to 1- 3/8 188 1039815011 1039824 55.00 16.25 3.00 3.00 1.75 3.00 5.50 6.50 6.50 5.75 1.31*1 -3/4 to 1-7/8 * 44 - 48 1 -7/16 to 1-5/8 268 1039833 1039842 82.00 18.25 3.50 3.50 2.00 3.13 6.38 7.50 7.00 6.50 1.56*2 to 2-1/8 * 50 - 54 1-11/16 to 1-3/4 291 1039851 1039860 129.00 21.50 4.00 3.75 2.25 3.75 7.38 8.50 9.00 7.00 1.81*2-1/4 to 2-3/8 * 56 - 60 1-13/16 to 1-7/8 360 1039879 1039888 167.00 23.50 4.50 4.25 2.50 4.00 8.25 9.00 10.00 7.75 2.13*2-1/2 to 2-5/8 * 64 - 67 1-15/16 to 2-1/8 424 1041633 1041642 252.00 25.50 5.00 4.75 2.88 4.50 9.25 9.75 10.75 8.50 2.38*2-3/4 to 2-7/8 * 70 - 73 2-3/16 to 2-7/16 511 1041651 1041660 315.00 27.25 5.25 5.00 3.12 4.88 10.50 11.00 11.00 9.00 2.88*3 to 3-1/8 * 75 - 80 2-1/2 to 2-5/8 563 1041679 1041688 380.00 29.00 5.75 5.25 3.38 5.25 11.12 12.00 11.25 9.50 3.00*3-1/4 to 3-3/8 * 82 - 86 2-3/4 to 2-7/8 722 1041697 1041704 434.00 30.88 6.25 5.50 3.62 5.75 11.88 13.00 11.75 10.00 3.12*3-1/2 to 3-5/8 * 88 - 92 3 to 3-1/8 779 1041713 1041722 563.00 33.25 6.75 6.00 3.88 6.50 12.38 14.00 12.50 10.75 3.25*3- 3/4 to 4 * 94 - 102 - 875 1041731 1041740 783.00 36.25 7.50 7.00 4.25 7.25 13.62 15.00 13.50 12.50 3.50* Cast Alloy SteelFOR MORE INFORMATION CONTACT OUR NEAREST BRANCH OFFICE
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Corporate HistoryIn 1981 Reitzel Sw
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TABLE OF CONTENTSWIRE ROPEGeneral I
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1 SECTION 1 - Wire RopeWIRE ROPEGen
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3 SECTION 1 - Wire Ropebeen applied
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5 SECTION 1 - Wire Ropeends will be
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7 SECTION 1 - Wire RopeTroubleshoot
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9 SECTION 1 - Wire RopeSuggested Wi
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11 SECTION 1 - Wire RopeRopesWire R
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13 SECTION 1 - Wire RopeSix Strand
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15 SECTION 1 - Wire RopeRotation Re
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17 SECTION 1 - Wire RopeGalvanized
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19 SECTION 1 - Wire RopeBethlehem8-
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21 SECTION 1 - Wire RopeBridonEndur
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23 SECTION 1 - Wire RopeBridonEndur
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25 SECTION 1 - Wire RopeWireco7-FLE
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27 SECTION 1 - Wire RopeSling Capac
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29 SECTION 1 - Wire RopeSling Capac
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31 SECTION 1 - Wire RopeTerminal Ef
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33 SECTION 2 - Elevator ProductsBet
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35 SECTION 2 - Elevator ProductsBet
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37 SECTION 2 - Elevator ProductsRee
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39 SECTION 2 - Elevator ProductsGov
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41 SECTION 2 - Elevator ProductsWir
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43 SECTION 3 - ChainCHAINTypes of C
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45 SECTION 3 - ChainWelded Single C
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47 SECTION 3 - ChainWelded Quadrupl
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49 SECTION 3 - ChainCrosby ELIMINAT
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51 SECTION 3 - ChainKuplex ® II Ku
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53 SECTION 3 - ChainCrosby ® Grade
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55 SECTION 3 - ChainCrosby 8/10 TM
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57 SECTION 3 - ChainA-1355 Chain Ch
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59 SECTION 3 - ChainRecommended Cha
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61 SECTION 3 - ChainTable of WearCh
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63 SECTION 3 - ChainGrade 70 Transp
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65 SECTION 3 - ChainBinders & Chain
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67 SECTION 4 - Mesh SlingsAlloy Cha
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69 SECTION 5 - Synthetic SlingsCons
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71 SECTION 5 - Synthetic SlingsSaf-
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73 SECTION 5 - Synthetic SlingsPenc
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Page 82 and 83: 77 SECTION 5 - Synthetic SlingsTypi
Page 88 and 89: 83 SECTION 5 - Synthetic SlingsBrai
Page 90 and 91: 85 SECTION 6 - Cargo ControlCARGO C
Page 92 and 93: 87 SECTION 6 - Cargo ControlSafety
Page 94 and 95: 89 SECTION 6 - Cargo ControlBuckle
Page 96 and 97: 91 SECTION 6 - Cargo ControlWinches
Page 98 and 99: 93 SECTION 6 - Cargo ControlFlat Ho
Page 100 and 101: 95 SECTION 6 - Cargo Control“E”
Page 102 and 103: 97 SECTION 7 - FittingsG-450 Crosby
Page 104 and 105: 99 SECTION 7 - FittingsG-429 Crosby
Page 106 and 107: 101 SECTION 7 - FittingsG-340 & S-3
Page 108 and 109: 103 SECTION 7 - FittingsScrew Pin S
Page 110 and 111: 105 SECTION 7 - FittingsRound Pin S
Page 112 and 113: 107 SECTION 7 - FittingsLarge Bolt
Page 114 and 115: 109 SECTION 7 - FittingsS-320 & s-3
Page 116 and 117: 111 SECTION 7 - FittingsShank HookS
Page 118 and 119: 113 SECTION 7 - FittingsSHUR-LOC ®
Page 120 and 121: 115 SECTION 7 - FittingsS-4320 HOOK
Page 122 and 123: 117 SECTION 7 - FittingsSS-4055 Saf
Page 124 and 125: 119 SECTION 7 - FittingsSpecialty H
Page 126 and 127: 121 SECTION 7 - FittingsThimblesExt
Page 128 and 129: 123 SECTION 7 - FittingsSlip-Thru T
Page 132 and 133: 127 SECTION 7 - FittingsClosed Spel
Page 134 and 135: 129 SECTION 7 - FittingsCLOSED SWAG
Page 136 and 137: 131 SECTION 7 - FittingsTurnbuckles
Page 138 and 139: 133 SECTION 7 - FittingsJaw & Eye T
Page 140 and 141: 135 SECTION 7 - FittingsHook & Eye
Page 142 and 143: 137 SECTION 7 - FittingsSwivelsEqui
Page 144 and 145: 139 SECTION 7 - FittingsHoist Rings
Page 146 and 147: 141 SECTION 7 - FittingsHeavy Duty
Page 148 and 149: 143 SECTION 7 - FittingsEZ-Torque T
Page 150 and 151: 145 SECTION 7 - FittingsElectroline
Page 152 and 153: 147 SECTION 7 - FittingsTYPICAL ASS
Page 154 and 155: 149 SECTION 7 - FittingsCable SizeN
Page 156 and 157: 151 SECTION 7 - FittingsNicopress T
Page 158 and 159: 153 SECTION 7 - FittingsStainless S
Page 160 and 161: 155 SECTION 8 - BlocksBLOCKSWire Ro
Page 162 and 163: 157 SECTION 8 - BlocksDiamond & Ova
Page 164 and 165: 159 SECTION 8 - BlocksCrane Blocks#
Page 166 and 167: 161 SECTION 8 - BlocksOverhaul Ball
Page 168 and 169: 163 SECTION 8 - BlocksTackle Block
Page 170 and 171: 165 SECTION 9 - Hoists, Pullers & W
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175 SECTION 9 - Hoists, Pullers & W
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177 SECTION 9 - Hoists, Pullers & W
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179 SECTION 10 - Below-the-Hook Acc
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207 SECTION 11 -CordageNylonBlue St
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209 SECTION 11 -CordageRope Use Ref
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211 SECTION 12 - Fall RestraintUniv
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213 SECTION 12 - Fall RestraintSusp
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215 SECTION 13 - Marine ProductsMAR
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217 SECTION 13 - Marine ProductsLig
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219 SECTION 13 - Marine ProductsCha
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221 SECTION 13 - Marine ProductsDet
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223 SECTION 13 - Marine ProductsDJM
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225 SECTION 13 - Marine ProductsCle
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227 SECTION 13 - Marine ProductsPat
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229 SECTION 14- Tools & Miscellaneo
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General Products - ALP Industries Inc.

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