WESTERBEKE GASOLINE GENERATOR

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MAINTENANCE SCHEDULENDTE: Use the engine hourmeter gauge 10 log your engine hours or record yourengine hours by running lime.SCHEDULEDMAINTENANCEHeal ExchangerRaw Water PumpCoolant System'Starter MotorDistributor'Engine CylinderCompression andValve Clearance'Engine Timing Belt'Exhaust ElbowCHECKHOURS OF OPERATIONEACHEXPLANATION OF SCHEDULEDDAY 50 100 250 500 750 1000 1250 MAINTENANCED D D D D D D Clean or repiace anode. Open heal exchanger endcap and clean out debris. Remove every 1000 hoursfor professional cleaning and pressure testing.D D D Remove pump cover and inspect impellertor wear;replace 0 needed. Also replace gasket Lubricateboth when reassembling.DDrain, flush, and refill cooling system with appropriateantoreeze mix.D D Check solenoid and motor for corrosion. Removeand lubricate. Clean and lubricate the Start motorpinion dlive.D D Check ignition timing. Check condition of distlibutorcap and rotor.D D Incorrect valve clearance will resuft in poor engineperformance; check compression pressure and timing,and adjust valve clearances.DDRemove and replace.NOTE: Failure to replace the timing beft at the recommendedinterval could resuft in timing beft failureresufting in major damage to the engine.Test exhaust elbow for casting integrity. Replace ifcasting is corroded or deteliorated. WARNING: Adefective exhaust elbow can cause carbon monoxideleakage!'<strong>WESTERBEKE</strong> recommends thiS service be performed by an authonzed mechamc.Engines & Generators11
ENGINE COOLING CIRCUITDESCRIPTIONThe generator's engine is fresh water cooled (engine coolant)by an engine-mounted heat exchanger. Raw water is pumpedthrough the heat exchanger by a belt-driven, positivedisplacement impeller pump. Mtcr the raw water cools thefuel in the gasdenser and cools the engine coolant in the heatexchanger, it mixes with the engine's exhaust gases, cools theexhaust hose, and discharges overboard.The engine's coolant is circulated by a belt-driven centrifugal-typemetal impeller pump mounted on the front of theengine.The engine's coolant temperature is thennostaticallycontrolled.The engine's cooling system should be drained, flushed out,and refilled with a fresh mixture of coolant at 750 operatinghours or every two years.A CAUTION: Proper cooling system maintenance iscritical; almost half of engine failures can be tracedback to cooling system corrosion.COOLANTTANKPRESSURE CAPMANIFOLDBLEEDPETCOCKTHERMOSTATEXHAUSTFRESH WATERCOOLANT".. RAW WATEREXCHANGERFRESH WATERCOOLANT PUMPDRAINZINCANODE~ <strong>WESTERBEKE</strong>Engines & Generators12
Page 2: Gasoline with an ETHANOL contenthig
Page 7 and 8: •INSTALLATIONWhen installing WEST
Page 9 and 10: INTERNATIONAL MARINE CERTIFICATION
Page 11 and 12: INTRODUCTIONThis WESTERBEKE Generat
Page 13 and 14: CONTROL PANELSGENERATOR PANELThe ON
Page 15 and 16: FUEL, ENGINE OIL AND ENGINE COOLANT
Page 17 and 18: OPERATING INSTRUCTIONSGENERATOR PAN
Page 19: MAINTENANCE SCHEDULESCHEDULEDMAINTE
Page 23 and 24: ENGINE COOLING CIRCUITRAW WATER PUM
Page 25 and 26: ENGINE LUBRICATING OILDESCRIPTIONUs
Page 27 and 28: DC ELECTRICAL SYSTEM12-VOLT DC CONT
Page 29 and 30: c+:12 VDCr ,~I ~~n2~YSTARTER'-DC EL
Page 31 and 32: ENGINE SPEED (HERTZ) ADJUSTMENTGove
Page 33 and 34: ENGINE ADJUSTMENTSNOTE: WESTERBEKE
Page 39 and 40: ENGINE TROUBLESHOOTINGPROBLEM PROBA
Page 41 and 42: GENERATOR WIRING DIAGRAMS;---------
Page 43 and 44: LAY-UP & RECOMMISSIONINGGENERALMany
Page 45 and 46: BCGTC GENERATOR SPECIFICATIONSENGIN
Page 47 and 48: STANDARD HARDWARE TORQUESNOTE: Unle
Page 49 and 50: METRIC CONVERSIONSINCHES TO MILLIME

WESTERBEKE GASOLINE GENERATOR

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