ICE MACHINES Q-Model Service Manual

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Attend A Manitowoc Factory Service School• Improve Your Service Techniques• Network with Your Peers• 4 1/2 Days of Intensive Training on Manitowoc Ice Machines• Extensive “Hands On” Training on a Variety of Equipment• Breakfast, Lunch and Hotel Room Included with Tuition• Contact Your Distributor or Manitowoc Ice, Inc. for DetailsOR• Visit Our Website at www.manitowocice.com for School DatesMANITOWOC ICE, INC.2110 South 26th Street P.O. Box 1720Manitowoc, WI 54221-1720Phone: (920) 682-0161Service Fax: (920) 683-7585Web Site - www.manitowocice.com© 2003 Manitowoc Ice, Inc.Litho in U.S.A.
Table of ContentsSection 1General InformationModel Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1How to Read a Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Ice Cube Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Model/Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Warranty Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Labor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Authorized Warranty Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Section 2Installation InstructionsGeneral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Ice Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Q320/Q370/Q420 Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Q200 – Q1000 Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Q1300/Q1600/Q1800 Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Q1300/Q1600/Q1800 Ice Machines (Cont.) . . . . . . . . . . . . . . . . . . . . . . . . . 2-3Ice Storage Bin Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3S170/S400/S570 Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3S320/S420 Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3S970 Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Remote Condenser Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4JC0495/JC0895/JC1095/JC1395 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4JC1895 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Location of Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5Stacking Two Ice Machines on a Single Storage Bin . . . . . . . . . . . . . . . . . . . . 2-5Ice Machine Heat of Rejection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5Leveling the Ice Storage Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6Air-Cooled Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7Fuse/Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7Self-Contained Electrical Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . 2-9Self Contained Ice Machine115/1/60 or 208-230/1/60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9Self Contained Ice Machine208-230/3/60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9Self Contained Ice Machine230/1/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9For United Kingdom Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9Part No. 80-1100-3 1
Page 2: Safety NoticesAs you work on a Q-Se
Page 7 and 8: HEALTH, SAFETY & THE ENVIRONMENTImp
Page 9 and 10: Table of Contents (continued)Sectio
Page 11 and 12: Section 1General InformationModel N
Page 13 and 14: Section 1General InformationWarrant
Page 15 and 16: Section 2Installation InstructionsG
Page 17 and 18: Section 2Installation InstructionsQ
Page 19 and 20: Section 2Installation InstructionsL
Page 21 and 22: Section 2Installation InstructionsE
Page 23 and 24: Section 2Installation InstructionsS
Page 25 and 26: Section 2Installation InstructionsW
Page 27 and 28: Section 2Installation InstructionsR
Page 29 and 30: Section 2Installation InstructionsC
Page 31 and 32: Section 2Installation InstructionsR
Page 33 and 34: Section 2Installation InstructionsI
Page 35: Section 3MaintenanceComponent Ident
Page 38 and 39: Maintenance Section 33. Shine a fla
Page 40 and 41: Maintenance Section 3CLEANING PROCE
Page 42 and 43: Maintenance Section 3AUTOMATIC CLEA
Page 44 and 45: Maintenance Section 3Water Dump Val
Page 46 and 47: Maintenance Section 3Water Level Pr
Page 48 and 49: Maintenance Section 3Water Treatmen
Page 50 and 51: Maintenance Section 3THIS PAGE INTE
Page 52 and 53: Ice Machine Sequence of Operation S
Page 54 and 55:
Ice Machine Sequence of Operation S
Page 56 and 57:
Water System Ice Making Sequence of
Page 58 and 59:
Electrical System Section 6REMOTE M
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Electrical System Section 62. REFRI
Page 62 and 63:
Electrical System Section 64. FREEZ
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Electrical System Section 66. HARVE
Page 66 and 67:
Electrical System Section 6REMOTE M
Page 68 and 69:
Electrical System Section 6Freeze S
Page 70 and 71:
Electrical System Section 6Harvest
Page 72 and 73:
Electrical System Section 6Automati
Page 74 and 75:
Electrical System Section 6Q200/Q28
Page 76 and 77:
Electrical System Section 6Q320 - S
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Electrical System Section 6Componen
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Electrical System Section 6COMPRESS
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Electrical System Section 6Q-Model
Page 100 and 101:
Electrical System Section 6ICE/OFF/
Page 102 and 103:
Electrical System Section 6GeneralQ
Page 104 and 105:
Electrical System Section 6DIAGNOSI
Page 106 and 107:
Electrical System Section 6Water Le
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Electrical System Section 6Problem:
Page 110 and 111:
Electrical System Section 6Diagnosi
Page 112 and 113:
Electrical System Section 6THIS PAG
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Refrigeration System Section 7EVAPO
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Refrigeration System Section 7EVAPO
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Refrigeration System Section 7Q1300
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Refrigeration System Section 7Opera
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Refrigeration System Section 7INSTA
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Refrigeration System Section 73. Ex
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Refrigeration System Section 7Analy
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Refrigeration System Section 7Safet
Page 130 and 131:
Refrigeration System Section 7ANALY
Page 132 and 133:
Refrigeration System Section 7SINGL
Page 134 and 135:
Refrigeration System Section 7DISCH
Page 136 and 137:
Refrigeration System Section 7HOW T
Page 138 and 139:
Refrigeration System Section 7Q and
Page 140 and 141:
Refrigeration System Section 7FREEZ
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Refrigeration System Section 7HEADM
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Refrigeration System Section 7Press
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Refrigeration System Section 7Self-
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Refrigeration System Section 7HEAT
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Refrigeration System Section 7HEAT
Page 166 and 167:
Refrigeration System Section 7Mild
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Refrigeration System Section 7SV140
Page 170 and 171:
Refrigeration System Section 7REFRI
Page 172 and 173:
Refrigeration System Section 7HFC R
Page 174 and 175:
Refrigeration System Section 7THIS
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