DH-10 Heads & Controls OPERATOR'S MANUAL ... - Lincoln Electric

A-10OPTIONAL FEATURESINSTALLATIONK1501-10, K1797-25 and K1797-50 Input CableAssembliesSee “Electrical Installation” for instructions.K1520-1 115V/42V Transformer Kit. Required to use DH-10 with Lincoln Power Sources without 42VAC auxiliary anda 14-pin connector receptacle. These power sources includethe DC-250, DC-600, DC-1000 and Pulse Power 500. Alsocan be used with older DC-400 models. Mounts on powersource per installation instructions included with the kit.Spindle AdaptersK162H Spindle for boom mounting Readi-Reels and 2"(51 mm) I.D. spools with 60 lb. (27.2 kg) capacity. Usermounted to appropriately prepared boom framework.Includes an easily adjustable friction brake for control ofoverrun (Two 2" spindles standard on DH-10 Bench models).When a 2" (51 mm) spindle is used with Readi-Reels, orcoils not on 12" (305 mm) O.D. spools, an adapter isrequired:INSTALLATIONA-10K1500-3 for Magnum 550 gun with K613-7 ConnectionKit. (Also Tweco 5).K1500-4 (Miller Connection) for any gun having anewer style miller connection. Install gun adaptersper the instructions shipped with the unit.Dual Procedure Switch OptionsK683-1 Dual Procedure Switch (One per gun) - RequiresK686-2 Adapter for DH-10. Kit includes gun switch, andmountings for Lincoln Innershield and Magnum guns, with15 ft. (4.5 m) control cable and 3-pin plug. K686-2 Adapterpermits 3-pin plug and 5-pin gun trigger plug to be connectedto DH-10 5-pin Trigger/Dual Procedure receptacle.Connect the 5-pin plug of the K686-2 Adapter to the DH-10Wire Feeder Trigger/Dual Procedure 5-socket receptacle.The 3-pin plug of the K683-1 Dual Procedure switch connectsto the 3-socket receptacle of the Adapter, and the 5-pin plug of the welding un connects to the 5-socket receptacleof the Adapter.K683-3 Dual Procedure Switch (One per gun) Kit includesgun switch, and mountings for Lincoln Innershield andMagnum guns, with 15 ft. (4.5m) control cable and 5-pinplug with two leads to connect to gun trigger.Coil AdapterK1504-1 Permits 50 lb to 60 lb (22.7-27.2 Kg.) coils tobe mounted on 2" (51 mm) O.D. spindles.K435 Permits 14 lb. (6 kg) Innershield coils to be mountedon 2" (51 mm) O.D. spindles.K468 Permits 8" (203 mm) O.D. spools to be mounted on2" (51 mm) O.D. spindles.Readi-Reel AdaptersK363P Adapts Lincoln Readi-Reel coils of electrode 30 lb.(14 kg) and 22 lb. (10 kg) to a 2" (51 mm) spindle. Durablemolded plastic one piece construction. Designed for easyloading; adapter remains on spindle for quick changeover.K438 Adapts Lincoln Readi-Reel coils of electrode 50-60lb. (22.7-27.2 kg) to a 2" (51 mm) spindle.Gun Adapters (For 10-Series Wire Drive Heads)Adapts DH heads for desired gun connectionK489-7 for Fast-Mate (or European style) gun connections,including Dual Schedule Fast-Mate guns.Connect the 5-pin plug of the K683-3 Dual procedureSwitch to the DH-10 Wire Feeder Trigger/Dual Procedure5-socket receptacle.The two lead plug cord extending out of the 5-pin plug ofthe Dual Procedure switch is to be connected to the twotrigger leads of the welding gun per the instructionsshipped with the kit.Using Dual Procedure with Fast-Mate gunsThere are a number of different options available forusing dual procedure with Fast-Mate guns. Theseconfigurations are outlined below along with any additionalrequired equipment.Using Dual Schedule with Fast-Mate guns on -10Series FeedersConfiguration 1K489-7 Dual Schedule Fast-Mate adapterK575-* Magnum 400 DS/FM gun(or competitive DS/FM gun)K1500-1 for standard Lincoln Innershield gun connection,or with Fast-Mate guns with K489-2 Fast-Mate AdapterKit. Also for Magnum 200/300/400 with K466-1 ConnectionKit or Magnum 550 with K613-1.K1500-2 for Magnum 200/300/400 gun with K466-10Connection Kit. (Also Tweco 4).DH-10