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DOST 7 SET-UP Product Catalogue - DOST 7! - Department of ...

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BON-ACE Fashion Tools, Inc.<br />

Arts-Cum-Engineering<br />

“We place our heart in every item that we produce.”<br />

This is what makes the difference in the products <strong>of</strong> BON-ACE, according to Reimer Jen “RJ” Bonghanoy, Manager<br />

and eldest son <strong>of</strong> the owner. This difference is evident from the design concept to the execution and final look <strong>of</strong> each<br />

product.<br />

BON is a short cut for Bonghanoy and ACE means<br />

Arts-Cum-Engineering. A Mechanical Engineer,<br />

Ramir Bonghanoy, established BON-ACE in 1993<br />

as a machine shop and a manufacturer <strong>of</strong> buttons.<br />

With only eight workers, two lathe machines, and two<br />

vertical mills, the machine shop served primarily the<br />

maintenance requirements and engineering works <strong>of</strong><br />

the different industries in Cebu.<br />

Five to eight button makers met the needs <strong>of</strong> the local<br />

exporters. Eventually, an Italian buyer who was the first<br />

foreign buyer became a partner. He was responsible for<br />

marketing the manufactured buttons in Italy and in other<br />

parts <strong>of</strong> Europe. Slowly, the Asian buyers emerged.<br />

Business was good until the Asian crisis in 1997.<br />

Recovering from the crisis, BON-ACE ventured into<br />

bigger markets. From a rented small <strong>of</strong>fice, it acquired a<br />

new home, a 7,000 sq. meter area in Tungkil, Minglanilla,<br />

Cebu, to house more than 300 workers. By this time, it<br />

has penetrated the US Market. Seventy percent <strong>of</strong> its<br />

exports go to Europe, five to ten percent to the US and<br />

the rest, to Asia.<br />

Realizing the potential <strong>of</strong> the export market, BON-ACE<br />

went into home furniture and decors as well as fashion<br />

accessories using shell and wood as basic materials<br />

together with industrial materials such as stainless<br />

steel and resin. Mixed materials are used to enhance<br />

the products. In 2007, BON-ACE launched its patented<br />

utility model, revolutionizing the inlay <strong>of</strong> shells and other<br />

materials. This invention called, “ The Radica”, introduced<br />

a new kind <strong>of</strong> texture to surfaces which can be applied<br />

27<br />

DEPARTMENT OF SCIENCE AND TECHNOLOGY VII<br />

<strong>Product</strong> <strong>Catalogue</strong> 2011<br />

in home accessories manufacturing and even for<br />

architectural design applications. It earned an overwhelming<br />

positive response in the world market.<br />

Believing in the creativity and skills <strong>of</strong> the Filipino<br />

Artisans, the owner focused on the development <strong>of</strong><br />

good and innovative designs which were proven to have<br />

a distinct competitive advantage. An added value is the<br />

quality <strong>of</strong> the raw materials. Shells in the Philippines have<br />

better luster than those found in China and Vietnam. And,<br />

the grain <strong>of</strong> the Philippine Mahogany has its own unique<br />

characteristics compared to those grown from other<br />

Asian countries.<br />

Penetrating the export market did not come easy for the<br />

company. Aside from the regular contacts in the marketing<br />

<strong>of</strong> their products, participation in international fairs<br />

and exhibitions every year provided the much-needed<br />

local and foreign exposure. With these strategies, sales<br />

increased.<br />

Behind the gains <strong>of</strong> BON-ACE is a partnership with a<br />

government agency that has been a pillar in assisting the<br />

Cebu Fashion Accessories Manufacturers and Exporters,<br />

(Cebu-FAME). Engr. Bonghanoy is the President <strong>of</strong> this<br />

organization then, and in due time, BON-ACE availed <strong>of</strong><br />

<strong>DOST</strong>’s <strong>SET</strong>-<strong>UP</strong>. Providing the technology to the client<br />

through the acquisition <strong>of</strong> equipment, the <strong>SET</strong>-<strong>UP</strong> project<br />

enabled the company to purchase a kiln dryer which is<br />

extremely necessary in this kind <strong>of</strong> business.<br />

Prior to this development, BON-ACE had to outsource<br />

its kiln drying needs at P10 per board foot. With the kiln<br />

dryer, the cost was cut in half. Kiln drying requirements<br />

<strong>of</strong> other companies are also accepted, becoming an<br />

additional source <strong>of</strong> revenue. Delivery time can now be<br />

met since there is no more waiting time spent when this<br />

process was contracted outside. In addition, there is no<br />

need for extra inventory since the company owns the<br />

dryer. No doubt, this <strong>SET</strong>-<strong>UP</strong> assisted equipment is a<br />

great blessing to the company.<br />

Appreciative <strong>of</strong> such a support from government and<br />

realizing that this partnership is lasting, BON-ACE<br />

applied for a second availment <strong>of</strong> <strong>SET</strong>-<strong>UP</strong>, this time, for<br />

a laser cutter. The machine will enhance the capability<br />

<strong>of</strong> BON-ACE in cutting and engraving irregular, intricate<br />

and complex designs <strong>of</strong> parts and components needed<br />

in the manufacturing <strong>of</strong> high-end home and fashion<br />

accessory products for the world market.<br />

“Good is Not Good, Where Better is Expected.” RJ’s<br />

advice to those who want to go into this business is<br />

never to sacrifice quality and name just because <strong>of</strong><br />

money. He adds that the journey from making small<br />

pieces to big pieces is not easy but there is always a<br />

way. “Don’t give up easily. Ask for Divine Intervention<br />

so you will not be lost in the journey.”<br />

BON-ACE has definitely gone a long way from being<br />

a button maker. It is quite a feat to combine arts and<br />

engineering. The Engineer has proven that a marriage<br />

between the two indeed produces amazing results.<br />

BON-ACE Fashion Tools, Inc.<br />

Tungkil Minglanilla, Cebu, Philippines 6046<br />

Engr. Ramir V. Bonghanoy<br />

Proprietor<br />

Tel No: (63)(032) 273 7887-88<br />

Telefax: (63)(032) 273 7889<br />

Email: info@bon-ace.com

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