WAUKESHA Manuale Inglese AP2 - Asco Pompe Srl

Table of ContentsWaukesha Cherry-Burrell Warranty ...................................................................6Shipping Damage or Loss .......................................................................................6Warranty Claim ....................................................................................................... 6Safety ........................................................................................................................7Replacement Labels ................................................................................................8Application Instructions .......................................................................................... 8Care of Stainless Steel .............................................................................................9Stainless Steel Corrosion ......................................................................................... 9Alloy 88 ................................................................................................................... 9Elastomer Seal Replacement Following Passivation .............................................. 9Introduction .............................................................................................................10Pump Receiving ....................................................................................................... 10Pump Characteristics ............................................................................................... 10Equipment Serial Number .......................................................................................10Pump Shaft Location ............................................................................................... 10Operating Parameters .............................................................................................. 11Factory Remanufacturing Program ......................................................................... 11Universal II PD Pump Dimensions ......................................................................... 12Universal II PD Pump Dimensions ........................................................................ 12Rectangular Flange Universal II PD Pump Dimensions ....................................... 14Tru-Fit Universal II PD Pump Dimensions - Ductile Iron Base ....................... 16Tru-Fit Universal II PD Pump Dimensions - Stainless Steel Base ................... 18Installation ...............................................................................................................20Install Pump and Drive Unit .................................................................................... 20Install Connections and Piping ................................................................................ 20Fittings ................................................................................................................... 20Piping Support ....................................................................................................... 20Expansion Joints .................................................................................................... 21Inlet Piping ............................................................................................................. 21Install Check Valves ................................................................................................ 21Inlet Side on Lift Applications ............................................................................... 21Discharge Side ....................................................................................................... 21Install Isolation Valves ............................................................................................ 21Install Relief Valves ................................................................................................ 22Inlet Side Strainers and Traps .................................................................................. 22Install Pressure Gauges ............................................................................................ 22Seal Flush Connections ........................................................................................... 22CIP (Clean-In-Place) Features ................................................................................. 23Check Coupling Alignment ..................................................................................... 23Check Angular Alignment .......................................................................................24Check Parallel Alignment ........................................................................................ 24Check Belt and Chain Drive Alignment .................................................................. 24Check Pump Rotation .............................................................................................. 25Operation .................................................................................................................26Pre-Startup Checklist ............................................................................................... 26Startup Procedure .................................................................................................... 26Shutdown Procedure ................................................................................................ 26Emergency Shutdown Procedure ............................................................................ 26Maintenance ............................................................................................................27Important Safety Information .................................................................................. 27Lubrication .............................................................................................................. 27Drive Lubrication ................................................................................................... 27Gears ...................................................................................................................... 27Bearings ................................................................................................................. 27Revised: February 2007 95-03015 Page 3