23 - Curriculum Development Centre, Kalamassery

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2.1.17 Explain the preparation, properties, structure and application of Nylon 6, Nylon 66,Polyester, Acrylic, Aramid and Poly olefin fibres.2.2.0 Understand the basic terms used in fibre science2.2.1 Define the terms denier, Tex, Tenacity, Filament, Yarn, Strand, Cord, Warp, Wefts,Twist etc.UNIT – III3.4.0 Understand various composites and their constituents3.4.1 Define polymer composites3.4.2 Describe briefly the history of polymer composites3.4.3 Describe briefly manufacture of resins like unsaturated poly ester, epoxy, PU,MF, PF etc with reference to their unique properties and suitability for use incomposite products.3.4.4 Describe the use of catalysts and initiators in the process of making composites withspecial attention to their function and properties (with suitable examples).3.4.5 Explain the function of accelerators with examples3.4.6 Compare the use of various fillers like Mineral, Metal oxide, metallic powderswith suitable examples3.1.7 Mention mould releasing agent3.1.8 Mention the advantage of Polypropylene as a resin matrix and a fibre3.1.9 Mention thermoplastic compositesUNIT – IV4.3.0 Understand different composite, molds and process4.3.1 Classify molding process into open and closed molding4.3.2 Describe the process, machinery and suitability of open molding process like Contactmolding, Spray layer, Hand lay up. Wet lay up, pre-preg, Vaccum bag molding,Pressure bag molding, RRIM etc4.3.3 Describe the process and suitability of Filament winding, Pultrusion and Centrifugalcasting in composite products4.3.4 Explain the process ,machinery and suitability of Hot press molding – SMC andDMC, Cold press molding, Resin injection/transfer molding, Preform Molding andVacuum injection molding4.4.0 Understand designing of FRP molds and products4.4.1 Describe selection of materials, process and design aspects like section thickness,flanges, corners and inserts4.4.2 List the materials for FRP molds like POP, Wood, Steel, FRP etc4.4.3 Explain method of cost calculation of composite productsUNIT – V5.1.0 Understand the manufacture of composite products5.1.1 Explain the manufacture of following products and justify selection of resin andreinforcement: Marine/ Pedal Boats, Tennis rackets, Helmets, Automobile bodies,Roofing sheets, Bath tubs, Water tanks etc5.1.2 Describe the various products used in aerospace industry5.1.3 List the various composite parts used in automobiles(Bumper, Dashboard, Steeringwheels etc)5.2.0 List out the various polymer hybrid composite materials(PHBCM) and their production5.3.0 Understand the process, application and design of casting and coatings.5.4.0 Knowledge of nanocomposite materials116
CONTENT DETAILSUNIT- INatural Fibres: Introduction- Definition of fibres- Importance of fibres in modern life- Requisitesand properties of fiber forming materialsNatural fibers- Source, production details, process properties and application of natural fibers likecotton, linen, jute coir and sisal. Commercial importance of other natural fibers such as sisal, flax andeco-friendly fibersAnimal fiber- Brief description on silk, wool and other animal hairsMineral fibers- Asbestos, glassMetallic fibers- Steel fiberUNIT- IIMan-Made Fibres: Production properties and application of commercially available forms of glassfibreProduction process and application of derived fibres- Viscose rayonCarbon Fiber: Production, composition, structure and properties of carbon fibreProduction process , properties and application of Nylon 6, Nylon 66, Polyester, Acrylic Aramid, andPolyolefin fibers. Basic terms used in fiber science such as Denier, Tex, Tenacity, Filament, Yarn,Strand ,Cord, Warp, Weft, Twist.UNIT IIIComposites and their constituents: Polymer composites, history of composite, manufacture ofresins like polyester, epoxy, polyurethanes, MF, PF, UF etc.Catalyst- initiators- accelerators- Fillers like metal oxides, metallic powders, mineral fillers and moldrelease agent.UNIT IVComposite molds and Process:Open molding processed- Contact molding, Spray lay up, Wet lay up, Prepregs, Vacuum bagmolding,Pressure bag molding etcFilament winding,Pultrusion,Centrifugal casting.Process machinery and suitability of hot press molding- SMCand DMC, Cold press molding, Resininjection/ Resin transfer molding, Pre-form molding and vacuum injection molding. Designing ofFRP molds and products- Selection of materials, Process and design aspects like section thickness,flanges, corners and inserts.Materials for FRP molds viz Plaster of Paris, Wood, Steel, FRPCost calculation of composite productsUNIT VComposite products:Selection of resin and reinforcement for individual products like Marine/ Pedal Boats, Tennis rackets,Helmets, Automobile bodies, Roofing sheets, Bath tubs, Water tanks etcDescribe products used in aerospace industryAutomobile part like Bumper, DashBoards, Steering Wheels etsPolymer hybrid composite materials(PHBCM)Processes application and design of nanocompositesCasting and CoatingReferences:1. FRP Technology - Wetherhead2. Man-made fibres - MonCrief3. Fiber science117
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RULES AND REGULATIONSOF THE DIPLOMA
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B. Practical:Sl.No.Criteria compone
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11. Classification of successful ca
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SUBJECTS OF STUDY AND SCHEME OF EVA
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AIM :The special needs of the techn
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SUBJECT TITLE : TECHNICAL MATHEMATI
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3) limit x² - 3xx->3 x² - 93.1.4
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UNIT - V5.1 Integration by parts5.1
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SUBJECT TITLE : APPLIED SCIENCE - A
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3.2 Electricity3.2 Understand the f
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REFERENCE BOOKS1. Physics - Hallida
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OBJECTIVESUNIT - I INORGANIC AND TH
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2.3.8 Describe the different thermo
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1.3 WaterHard & soft water, Types o
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SUBJECT TITLE : ENGINEERING GRAPHIC
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2.1.4 Project lines perpendicular t
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4.2 Auxiliary viewsNeed of auxiliar
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1.2.10 Define system software and a
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UNIT - V5.1.0 Use computer graphics
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OBJECTIVESUNIT - I1.1.0 Understand
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5.2.0 Analyze polymers using variou
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SUBJECT TITLE ; POLYMER SCIENCE LAB
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SUBJECT TITLE : WORKSHOP PRACTICESU
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SUBJECTS OF STUDY AND SCHEME OF EVA
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UNIT - 32.2.0. Understand monomer p
Page 65 and 66: SUBJECT NAME: NATURAL RUBBER PRODUC
Page 67 and 68: 3.1.7 Mention the current market st
Page 69 and 70: CONTENT DETAILSUNIT - IHISTORY, SOU
Page 71 and 72: SUBJECT TITLE: TECHNOLOGY OF ELASTO
Page 73 and 74: 4.1.4 Describe the method for calcu
Page 75: Calculation of specific gravity and
Page 78 and 79: 2.1.7 State the working principle o
Page 80 and 81: Procedure to be adopted in case of
Page 83: SUBJECT TITLE : POLYMER ANALYSIS LA
Page 86 and 87: Information Search Analysis and Pre
Page 89: SUBJECTS OF STUDY AND SCHEME OF EVA
Page 92 and 93: UNIT - II2.1.0 Expanded Products2.1
Page 94 and 95: CONTENT DETAILSUNIT- IMolded Produc
Page 96 and 97: UNIT II2.0 Understand the different
Page 99 and 100: SUBJECT TITLE: LATEX TECHNOLOGYSUBJ
Page 101 and 102: 3.3.4 Write the advantages of carpe
Page 103 and 104: latex thread with dry rubber thread
Page 105 and 106: SUBJECT TITLE: MECHANICAL ENGINEERI
Page 107 and 108: 4.1.3. State the functions of the a
Page 109 and 110: SUBJECT TITLE: LATEX TECHNOLOGY LAB
Page 111 and 112: SUBJECT TITLE : PRODUCT TESTING LAB
Page 113 and 114: SUBJECTS OF STUDY AND SCHEME OF EVA
Page 115: SUBJECT TITLE : FIBRES AND COMPOSIT
Page 119 and 120: SUBJECT TITLE: TYRE TECHNOLOGYSUBJE
Page 121 and 122: 4.2.1 Illustrate the different comp
Page 123 and 124: SUBJECT TITLE : PLASTIC TECHNOLOGYS
Page 125 and 126: UNIT IHistory of plastics—importa
Page 127 and 128: SUBJECT TITLE: QUALITY ASSURANCE AN
Page 129 and 130: UNIT - V5.1.0 Understand the test m
Page 131 and 132: SUBJECT TITLE: QUALITY ASSURANCE LA
Page 133 and 134: SUBJECT TITLE: COMPOSITE LABSUBJECT
Page 135: SUBJECT TITLE: INDUSTRIAL TRAININGS
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Page 140 and 141: OBJECTIVESUNIT - I1.1.0 Understand
Page 142 and 143: 4.1.8 Explain the transportation pr
Page 144 and 145: UNIT - II1. Quality Planning and Co
Page 146 and 147: 4. Environmental Pollution and cont
Page 148 and 149: 2.1.7 Describe the specification fo
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Page 152 and 153: UNIT -II2.0 Understand working prin
Page 154 and 155: UNIT- IVMachine for latex processin
Page 156 and 157: UNIT - II2.1.0 Know the various Pre
Page 158 and 159: UNIT - VCompression, transfer and i
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Page 162 and 163: SUBJECT TITLE: SEMINAR AND PROJECT
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23 - Curriculum Development Centre, Kalamassery

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