23 - Curriculum Development Centre, Kalamassery

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UNIT -IIIAutomobile inner tubes – function –different steps involved in the production of inner tubes –compounding formulation-tube curing –inspection and packagingOTR, ADV tyres, tractor tyre, earth mover tyre, aeroplane tyre – peculiarities of compound designand its importanceUNIT –IVCycle tyre and tubes-Cycle tyre components and their production – cycle tyre building – collapsible drum methodand mono band method – curing of cycle tyre – BOM presses – cycle tube – methods of productionmould curing and mandrel curing. Typical formulation for cycle tyre and tube componentsProduction of two wheeler and auto tyres, solid tyre, comparison with pneumatic tyre – advantagesand disadvantages.Re-treading MaterialsIntroduction – necessity and importance of re-treading – pre-operationsConventional and pre-cured tread. Different sizes of tread – dimensionsRe-treading process – hot and cold – machinery used for re-treadingTypical compounds for tread in hot and cold processUNIT –VTyre testing –Non-destructive and destructive testing of tyre –high way testingEndurance tests, plunger test-tube testingTesting of cycle tyre and tube – cord strength, casing strength (carcass strength), joint adhesionstrength etc.References:1. Rubber Technology and manufacturing by C.M.Blow2. Vanderbuilt Rubber Hand Book –Vander built Rubber Company3. Tyre Technology –F.J.Kovac4. Rubber Technology and Manufacturing – Published by SBP5. IS specification for cycle tyre122
SUBJECT TITLE : PLASTIC TECHNOLOGYSUBJECT CODE : PL 503PERIODS/WEEK : 5PERIODS/SEMESTER: 80TIME SCHEDULEUNIT CONTENTS PERIODS1. INTRODUCTION TO PLASTICS 12Test – 1 22. PLASTIC COMPOUNDING 12Test – 2 <strong>23</strong>. COMMODITY PLASTICS 14Test – 3 24. ENGINEERING PLASTICS 16Test – 4 25. THERMOSETTING PLASTIC 16Test – 5 2-----Total 80====OBJECTIVESUNIT I1.0 Understand the importance ,history, and statistics of plastics1.1.1State the importance of plastics in modern life1.1.2 State the history and evolution of plastics1.1.3 State the statistics of plastic production, consumption in India1.1.4 State the advantages of plastics over other conventional materials.1.1.5 Distinguish ‘eccofriendly plastics’1.1.6Classify plastics according to their temperature response,origin and chemical nature1.1.7 Define Tg,T M & T f . and their determination.1.2.0 Understand the raw materials for plastics1.2.1 Mention different monomers used for plastic material preparation.1.2.2Describe the method of preparation of monomers such as phenol,ethylene propylene styrene, vinyl chloride,acrylonitrile etc.UNIT II2.0 Understand plastic compounding and additives2.1 Mention different compounding ingredients .2.2 Define compounding .2.3 State the function of fillers .2.4 Different type of fillers used in plastic mouldings.2.5 Define coupling agents and its uses2.6 Distinguish plasticizers and lubricants2.7 Give examples of plasticizers and lubricants1<strong>23</strong>
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RULES AND REGULATIONSOF THE DIPLOMA
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B. Practical:Sl.No.Criteria compone
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11. Classification of successful ca
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SUBJECTS OF STUDY AND SCHEME OF EVA
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AIM :The special needs of the techn
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SUBJECT TITLE : TECHNICAL MATHEMATI
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3) limit x² - 3xx->3 x² - 93.1.4
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UNIT - V5.1 Integration by parts5.1
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SUBJECT TITLE : APPLIED SCIENCE - A
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3.2 Electricity3.2 Understand the f
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REFERENCE BOOKS1. Physics - Hallida
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OBJECTIVESUNIT - I INORGANIC AND TH
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2.3.8 Describe the different thermo
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1.3 WaterHard & soft water, Types o
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SUBJECT TITLE : ENGINEERING GRAPHIC
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2.1.4 Project lines perpendicular t
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4.2 Auxiliary viewsNeed of auxiliar
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1.2.10 Define system software and a
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UNIT - V5.1.0 Use computer graphics
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OBJECTIVESUNIT - I1.1.0 Understand
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5.2.0 Analyze polymers using variou
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SUBJECT TITLE ; POLYMER SCIENCE LAB
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SUBJECT TITLE : WORKSHOP PRACTICESU
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SUBJECTS OF STUDY AND SCHEME OF EVA
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UNIT - 32.2.0. Understand monomer p
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SUBJECT NAME: NATURAL RUBBER PRODUC
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3.1.7 Mention the current market st
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CONTENT DETAILSUNIT - IHISTORY, SOU
Page 71 and 72: SUBJECT TITLE: TECHNOLOGY OF ELASTO
Page 73 and 74: 4.1.4 Describe the method for calcu
Page 75: Calculation of specific gravity and
Page 78 and 79: 2.1.7 State the working principle o
Page 80 and 81: Procedure to be adopted in case of
Page 83: SUBJECT TITLE : POLYMER ANALYSIS LA
Page 86 and 87: Information Search Analysis and Pre
Page 89: SUBJECTS OF STUDY AND SCHEME OF EVA
Page 92 and 93: UNIT - II2.1.0 Expanded Products2.1
Page 94 and 95: CONTENT DETAILSUNIT- IMolded Produc
Page 96 and 97: UNIT II2.0 Understand the different
Page 99 and 100: SUBJECT TITLE: LATEX TECHNOLOGYSUBJ
Page 101 and 102: 3.3.4 Write the advantages of carpe
Page 103 and 104: latex thread with dry rubber thread
Page 105 and 106: SUBJECT TITLE: MECHANICAL ENGINEERI
Page 107 and 108: 4.1.3. State the functions of the a
Page 109 and 110: SUBJECT TITLE: LATEX TECHNOLOGY LAB
Page 111 and 112: SUBJECT TITLE : PRODUCT TESTING LAB
Page 113 and 114: SUBJECTS OF STUDY AND SCHEME OF EVA
Page 115 and 116: SUBJECT TITLE : FIBRES AND COMPOSIT
Page 117 and 118: CONTENT DETAILSUNIT- INatural Fibre
Page 119 and 120: SUBJECT TITLE: TYRE TECHNOLOGYSUBJE
Page 121: 4.2.1 Illustrate the different comp
Page 125 and 126: UNIT IHistory of plastics—importa
Page 127 and 128: SUBJECT TITLE: QUALITY ASSURANCE AN
Page 129 and 130: UNIT - V5.1.0 Understand the test m
Page 131 and 132: SUBJECT TITLE: QUALITY ASSURANCE LA
Page 133 and 134: SUBJECT TITLE: COMPOSITE LABSUBJECT
Page 135: SUBJECT TITLE: INDUSTRIAL TRAININGS
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Page 140 and 141: OBJECTIVESUNIT - I1.1.0 Understand
Page 142 and 143: 4.1.8 Explain the transportation pr
Page 144 and 145: UNIT - II1. Quality Planning and Co
Page 146 and 147: 4. Environmental Pollution and cont
Page 148 and 149: 2.1.7 Describe the specification fo
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Page 152 and 153: UNIT -II2.0 Understand working prin
Page 154 and 155: UNIT- IVMachine for latex processin
Page 156 and 157: UNIT - II2.1.0 Know the various Pre
Page 158 and 159: UNIT - VCompression, transfer and i
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Page 162 and 163: SUBJECT TITLE: SEMINAR AND PROJECT
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23 - Curriculum Development Centre, Kalamassery

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