23 - Curriculum Development Centre, Kalamassery

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UNIT – VReclaim RubberReclaim rubber – definition, objectives of reclaiming, raw materials for reclaim production,reclaiming agents and their specific functions. Manufacturing of reclaim by various methods,comparison of different processes, types of reclaim rubber and their specifications, advantages ofusing reclaim in products, applications. Reclaiming units in India, market status, and recentdevelopments.Effluent treatmentImportance of effluent treatment – effluent generation from various raw rubber processing industrieslike RSS, crepe, crumb, centrifuging, creaming. Characteristics of effluents from different sources,treatment methods – primary and secondary. Collection, equalization, primary coagulation andsettling.Secondary treatments – aerobic & anaerobic ponding aerated lagoons, aeration tanks, activated sludgeprocess and their modifications. Selection of processes for specific applications. Norms of pollutioncontrol board, disposal of treated effluents, recent developments in effluent treatmentsREFERENCE BOOKS1. Hand book of Natural rubber production in India – Rubber Board2. High polymer Latices – D.C. Balkley Vol. I3. Latex in Industry – R.J. Noble4. Rubber Technology and manufacture – Blow5. Rubber Technology and manufacture – Sterveres Blow6. Vander built rubber hand book - R.T. Vanderbilt Co. Ltd.70
SUBJECT TITLE: TECHNOLOGY OF ELASTOMERSSUBJECT CODE : PL 303PERIODS/WEEK : 6PERIODS/SEMESTER : 96TIME SCHEDULEUNIT TOPICS PERIODSI 1.1 Principles of compounding 201.2 Theory of vulcanizationTest – I 2II2.1 Preparation properties and applications of CompoundingIngredients 20Test – II 2III 3.1 Cure characteristics and cure measurements 12Test – III 2IV 4.1 Compounding for vulcanisate properties 20Test – IV 2V 5.1 Different Vulcanization method 55.2 Vulcunisation methods other than moulding 95.3 Finishing of Rubber componentsTest – V 2----------Total 96=====OBJECTIVESUNIT – I1.1.0 Understand principles of compounding. Compounding ingredients and theirclassification1.1.1 Define compounding and its objective1.1.2 Prepare a general recipe for product manufacturing1.1.3 List out the compounding ingredients1.1.4 Explain base polymer and its function in a compound1.1.5 Explain vulcanizing agent and its function1.1.6 State the role of curing system in Recipe1.1.7 Describe the function of accelerators and their classification1.1.8 Explain activators and their function and application1.1.9 Analyze the role of other ingredient such as filler, plasticiser, softener and otherspecial additives used in rubber industry1.2.0 Comprehend the theory of vulcanization1.2.1 Explain the changes that occur in a Rubber compound due to vulcanization1.2.2 Explain sulphur vulcanization1.2.3 Describe the different types of cross-links and their effect on vulcanisate properties1.2.4 Explain the theory of vulcanization1.2.5 Distinguish low sulphur vulcanization and non sulphur vulcanization with example1.2.6 Distinguish CV, EV and SEV1.2.7 Describe the curing system used for NR and SR1.2.8 Discuss sulphur system and non sulphur system for olefin and non olefin rubbers71
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RULES AND REGULATIONSOF THE DIPLOMA
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B. Practical:Sl.No.Criteria compone
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11. Classification of successful ca
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SUBJECTS OF STUDY AND SCHEME OF EVA
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AIM :The special needs of the techn
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SUBJECT TITLE : TECHNICAL MATHEMATI
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3) limit x² - 3xx->3 x² - 93.1.4
Page 20: UNIT - V5.1 Integration by parts5.1
Page 23: SUBJECT TITLE : APPLIED SCIENCE - A
Page 26 and 27: 3.2 Electricity3.2 Understand the f
Page 28 and 29: REFERENCE BOOKS1. Physics - Hallida
Page 30 and 31: OBJECTIVESUNIT - I INORGANIC AND TH
Page 32 and 33: 2.3.8 Describe the different thermo
Page 34 and 35: 1.3 WaterHard & soft water, Types o
Page 37 and 38: SUBJECT TITLE : ENGINEERING GRAPHIC
Page 39 and 40: 2.1.4 Project lines perpendicular t
Page 41: 4.2 Auxiliary viewsNeed of auxiliar
Page 44 and 45: 1.2.10 Define system software and a
Page 46 and 47: UNIT - V5.1.0 Use computer graphics
Page 48 and 49: OBJECTIVESUNIT - I1.1.0 Understand
Page 50 and 51: 5.2.0 Analyze polymers using variou
Page 53: SUBJECT TITLE ; POLYMER SCIENCE LAB
Page 57 and 58: SUBJECT TITLE : WORKSHOP PRACTICESU
Page 59: SUBJECTS OF STUDY AND SCHEME OF EVA
Page 62 and 63: UNIT - 32.2.0. Understand monomer p
Page 65 and 66: SUBJECT NAME: NATURAL RUBBER PRODUC
Page 67 and 68: 3.1.7 Mention the current market st
Page 69: CONTENT DETAILSUNIT - IHISTORY, SOU
Page 73 and 74: 4.1.4 Describe the method for calcu
Page 75: Calculation of specific gravity and
Page 78 and 79: 2.1.7 State the working principle o
Page 80 and 81: Procedure to be adopted in case of
Page 83: SUBJECT TITLE : POLYMER ANALYSIS LA
Page 86 and 87: Information Search Analysis and Pre
Page 89: SUBJECTS OF STUDY AND SCHEME OF EVA
Page 92 and 93: UNIT - II2.1.0 Expanded Products2.1
Page 94 and 95: CONTENT DETAILSUNIT- IMolded Produc
Page 96 and 97: UNIT II2.0 Understand the different
Page 99 and 100: SUBJECT TITLE: LATEX TECHNOLOGYSUBJ
Page 101 and 102: 3.3.4 Write the advantages of carpe
Page 103 and 104: latex thread with dry rubber thread
Page 105 and 106: SUBJECT TITLE: MECHANICAL ENGINEERI
Page 107 and 108: 4.1.3. State the functions of the a
Page 109 and 110: SUBJECT TITLE: LATEX TECHNOLOGY LAB
Page 111 and 112: SUBJECT TITLE : PRODUCT TESTING LAB
Page 113 and 114: SUBJECTS OF STUDY AND SCHEME OF EVA
Page 115 and 116: SUBJECT TITLE : FIBRES AND COMPOSIT
Page 117 and 118: CONTENT DETAILSUNIT- INatural Fibre
Page 119 and 120: SUBJECT TITLE: TYRE TECHNOLOGYSUBJE
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4.2.1 Illustrate the different comp
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SUBJECT TITLE : PLASTIC TECHNOLOGYS
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UNIT IHistory of plastics—importa
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SUBJECT TITLE: QUALITY ASSURANCE AN
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UNIT - V5.1.0 Understand the test m
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SUBJECT TITLE: QUALITY ASSURANCE LA
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SUBJECT TITLE: COMPOSITE LABSUBJECT
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SUBJECT TITLE: INDUSTRIAL TRAININGS
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OBJECTIVESUNIT - I1.1.0 Understand
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4.1.8 Explain the transportation pr
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UNIT - II1. Quality Planning and Co
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4. Environmental Pollution and cont
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2.1.7 Describe the specification fo
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150
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UNIT -II2.0 Understand working prin
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UNIT- IVMachine for latex processin
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UNIT - II2.1.0 Know the various Pre
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UNIT - VCompression, transfer and i
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160
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SUBJECT TITLE: SEMINAR AND PROJECT
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23 - Curriculum Development Centre, Kalamassery

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